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Rubber profile manufacturing lines

Rubber profile manufacturing lines

Rubber profile manufacturing lines

Product catalog summary
Overview: The document discusses the advanced rubber profile manufacturing lines offered by KraussMaffei Berstorff, designed for high-quality sealings in the building and automotive industries. These lines integrate extrusion and vulcanization technologies to ensure efficient production.
Extrusion Technology: The manufacturing lines feature a wide range of extruders tailored to specific rubber compounds, emphasizing low maintenance, high output rates, and low operating costs. The machinery is easy to operate, with low-wear screws and barrels for high availability and easy access for servicing.
Extrusion Head: The extrusion head is designed with optimized flow channel geometry, easy head opening, and rapid tool change capabilities.
Shock Module: This module allows pre-vulcanization at temperatures up to 600 degrees using short-wave infrared or ceramic dark radiators, featuring contactless material passage and a modular design for retrofitting.
Microwave Channel: The channel ensures optimum energy transfer with centrally positioned energy supply points, efficient hot-air guiding, and easy maintenance. It features a compact design with integrated control systems and minimal microwave leakage.
Hot-air Channel: Offers electric or gas heating with short heating times, precise profile transport, and easy adaptation of belt speeds. It includes heat recuperation and recycling features.
Cooling Channel: Tailored to compound properties and profile thickness, it combines immersion and spray cooling with flexible drying air nozzles.
Additional Features: The lines can incorporate steel reinforcements, flocking devices, co-extruders, winding and cutting machines, and measuring devices. They are designed for outstanding accessibility, service friendliness, and an intelligent control system.
Conclusion: KraussMaffei Berstorff's manufacturing lines are ideal for producing high-quality sealing profiles, offering high automation, ease of operation, and the ability to produce mono or multicomponent profiles. They meet high standards of efficiency and reliability.
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Catalog excerpts

Rubber profile manufacturing lines-1

building and automotive industry Rubber profile manufacturing lines Engineering Value

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Rubber profile manufacturing lines-2

Rubber profile manufacturing lines Excellent line components Our profile manufacturing lines – the perfect interaction of extrusion and vulcanization technologies High product quality, maximum output rates and short retooling times are fundamental p ­ rerequisites for cost-effectiveness in in the production of sealing profile with or without steel reinforcement. To achieve these objectives, perfect matching of all components in a profile manufacturing line is a must. KraussMaffei Berstorff offers the ideal solution for this a ­ pplication: extruder, vulcanization process and downstream equipment...

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Rubber profile manufacturing lines-3

Microwave channel – ptimum energy transfer into the product thanks to energy O supply points arranged in central position at the top side of the channel (in 6 kW systems) – Efficient hot-air guiding with optimum flow speed – asy cleaning and maintenance thanks to the pneumatic E door adjustment – Minimum microwave leakage radiation – Equipped with PLC – Compact design with integrated control system – Pre-tested and delivered ready to plug in Hot-air channel – Electric or gas heating – Short heating times and direct channel air heating – Precise profile transport – asy adaptation of belt speeds...

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Rubber profile manufacturing lines-4

KraussMaffei Berstorff profile manufacturing lines are ideal for the production of high-quality sealing profiles. Thanks to the high degree of automation, these lines are easy to operate and can be used for the production of mono or multicomponent profiles. KraussMaffei Berstorff lines perfectly meet the most exacting standards in terms of efficiency and reliability – starting from the extruder right through to the winding system. 1.0 WL. 1. Auflage 09/2012. EXTH 001 FL 09/2012 EN KraussMaffei Berstorff reserves the right to make technical changes ··· Printed in Federal Republic of Germany. High-quality...

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