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RELIABLE. INNOVATIVE. FLEXIBLE

RELIABLE. INNOVATIVE. FLEXIBLE
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RELIABLE. INNOVATIVE. FLEXIBLE

Product catalog summary
Overview of KraussMaffei Mixing and Metering Machines
KraussMaffei provides a wide range of modular and flexible mixing and metering machines for PUR processing, allowing for customization to meet specific customer needs. These machines are engineered for high process reliability, precise control, and offer a good price-performance ratio.
RimStar Series
The RimStar series is recognized for its reliability and quality in PUR processing. It offers flexible plant configurations suitable for both manual and series production. Variants include the compact RimStar Smart, customizable RimStar Plus, ColorForm technology-specific RimStar Flex, and space-efficient RimStar Nano.
EcoStar Compact Series
The EcoStar Compact series offers high-quality PUR metering machines with low investment costs, featuring a hydraulic unit for mixing-head control and optional equipment like tank heating. It is suitable for both laboratory and production environments.
Comet and Hybrid Series
The Comet series is designed for PUR formulations with fillers, using hydraulically driven pistons. The Comet Nano is for small quantities, while the Hybrid series combines piston and pump metering for standard isocyanates and polyols with fillers.
Technical Features and Options
KraussMaffei machines include features like magnetic couplings, high-pressure filters, and advanced temperature control systems, ensuring precise metering and mixing capabilities. They are designed for easy operation and maintenance, with options for upgrades and customization.
High-Pressure Metering Systems
The RimStar-CCM, -RTM, and -PA machines offer precise temperature control and efficient mixing for epoxy, polyamide, and polyurethane systems, ensuring high production reliability and energy efficiency.
Double Belt Systems
These systems are modular and can process PUR and PIR systems with various additives, offering flexibility and excellent product quality.
Low-Pressure Metering Systems
The F Series supports low-pressure processes, allowing for splash-free pouring and handling of high-viscosity components, supporting up to seven components.
Touch Panel Operation
The TP1200 touch panel provides user-friendly operation with program storage, graphic display of production parameters, and remote service connection capabilities.
Process Data Capture
The PUC08 system ensures reliable process data capture, logging data in an SQL database and maintaining production continuity.
Nucleation Techniques
Air and CO2 nucleation methods reduce mold part weight and material costs, improving flow properties and process reliability.
Color-Metering Systems
These systems, including the MicroDos, allow for precise and economical color changes without cleaning, ensuring high process reliability.
Premixing and Container Stations
These stations precondition PUR components for optimal processing, offering cost-effective solutions with automated day tank filling.
Robots and Manipulators
Used for precise material pouring, enhancing production flexibility and accuracy in foam pouring patterns.
Digital & Service Solutions
KraussMaffei offers digital and service solutions to enhance production chain flexibility and efficiency, supported by a global network.
Conclusion
KraussMaffei's machinery and systems provide extensive expertise in plastics and rubber processing, ensuring high productivity and reliability across various industries.
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Catalog excerpts

RELIABLE. INNOVATIVE. FLEXIBLE-1

RELIABLE. INNOVATIVE. FLEXIBLE. DISCOVER OUR MIXING AND METERING MACHINES

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RELIABLE. INNOVATIVE. FLEXIBLE-2

FACTS & FIGURES METERING MACHINES Medical technology Commercial vehicles Major appliances

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The extensive range of mixing and metering machines from KraussMaffei is suitable for all application areas in PUR processing. The modular design and flexible configuration of the machines allows them to be optimally tailored to customer-specific requirements. This means KraussMaffei offers the optimum solution for every production requirement. This includes being easy to operate and maintain. Your advantages at a glance: - Innovative machine engineering for high process reliability - Precise control engineering for outstanding component quality - Excellent price-performance ratio - Flexible...

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Proven tank design – Double-walled agitator tanks – Filling level sensors – Integrated temperature control concept Automatic air dryer – Complete processing system Plate heat exchanger on machine frame – For all process technology applications – Short line lengths – Optimized temperature, pressure and process control – Higher component quality and lower scrap Suction line with edge-type filter – Optionally with motorized drive unit Mixing head hydraulics – Fully integrated with feed pump, pressure accumulator, high-pressure filter, return flow filter, minimum fill-level sensor and oil cooler...

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Easy-to-read displays – Easy to operate, service and maintain Frequency converter for metering pump drive – Optional for agitator drives HMI interface Switching cabinet with Siemens control unit KraussMaffei high-pressure metering pump (axial piston pump) with handwheel adjustment – Pump and motor carrier with magnetic coupling Optional outrigger – Can be mounted on the machine base – No additional costs thanks to external piping – Option: robot for automated mixing head ha

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PRODUCTIVE, FLEXIBLE, STABLE IN VALUE Our machine concepts offer you maximum flexibility so you can respond to your industry's latest demands at any time. This flexibility makes it possible to build intelligent machine components that can be easily added to and combined. Attention to detail in design characteristics is the basis for quality and productivity. Flexibility now – Our modular frame concept allows us to create flexible solutions to suit your space requirements – Switching cabinet can either be permanently mounted on the frame or variably positioned Flexibility in the future – Our machine...

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PREMIUM QUALITY WITH LOW INVESTMENT COSTS The EcoStar Compact series from KraussMaffei contains premium-quality PUR metering machines with low investment costs. As a laboratory as well as a production machine, the series covers a wide range of solutions for producing PUR components. Simple control and operation at the Siemens touch panel, a metering pump with optional closed-loop technology for continuous optimum flow rate, and self-cleaning linear and deflection mixing heads for homogeneous mixing of reaction components ensure efficient production with outstanding component quality. - Double-walled...

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RimStar Smart: Tailored options ensure efficiency in event of manual foaming and in series production

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HIGH-END TECHNOLOGY FOR STANDARD AND SPECIAL TASKS In the area of PUR processing, RimStar is synonymous with process reliability, component quality, and flexibility in plant configuration. Depending on your needs, select the standardized RimStar Smart or RimStar solutions. Alternatively, you can assemble your ideal mixing and metering machine using modules of the customized RimStar Plus for your special requirements. Future-proof investment The RimStar is successful around the world. To ensure it stays this way, it is also fit for digital production environments. With requirements-based equipment...

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THE EQUIPMENT OPTIONS OF THE RIMSTAR SERIES FOR PERFECT CONDITIONING, METERING AND MIXING Machines in the RimStar Series can condition, meter and mix PUR materials to the highest standards. Perfect conditioning Heat exchangers, temperature control and thorough mixing are required to keep the material in the day tank in perfect condition. KraussMaffei boasts an extensive range of different systems for optimal material condi- Temperature-control system Heat exchangers can be installed in the return flow circuit, in the tank bypass with a circulation pump, upstream of the pump on the suction side...

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Pressure limiting valve, HP line outlet Outer rotor Motor/drive unit Pressure switch Metering pump Inner rotor Edge and high-pressure filters To ensure trouble-free processing of different PUR systems, we use one type of filter for the suction (low-pressure) side and another type for the high-pressure side. We also offer variants with switchover and motor-driven filter systems. Measure, control, regulate We offer manual and automated testing systems: We can integrate any available sensor technology (including mass-flow measurement) to monitor the process parameters – pressure, temperature and...

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| | Standard agitator | | Viscojet agitator I | Fill-level sensor Fill-level limit switch 'IS 4 l/min 8 l/min 16 l/min 29 l/min 40 l/min 80 l/min 155 l/min | | Standard agitator | | Viscojet agitator Fill-level limit switch 4 l/min 8 l/min 16 l/min 29 l/min 40 l/min 80 l/min 55 l/min P = Pressure measurement FU = Frequency converter MAK = Magnet coupling V = Volume flow measurement FA = Non-KraussMaffei system USE = Switchover units | | Number of mixing heads

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CUSTOMIZED FOR EVERY REQUIREMENT Reactive systems are a tough challenge for pump design. Our axial piston metering pumps from the KM-HPP and KM-HPP2 series are specially adapted to reactive systems. They are installed in metering machines and are used as spare parts for existing machines. The discharge capacity has been optimally adapted to customer applications and to the current mixing head product range. Benefits for you include the far longer service life, availability with fast turnaround directly from the plant, and fast, uncomplicated after-sales service from KraussMaffei. - Robust and...

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All KraussMaffei catalogs and technical brochures

  1. PUROMAT

    4  Pages

Archived catalogs

  1. AHEAD 2014

    28  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.