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Hybrid profile production lines

Hybrid profile production lines

Product catalog summary

Introduction
KraussMaffei Berstorff presents hybrid profile production lines as a future-oriented solution to the challenges in multi-component plastics profiles, particularly those based on TPE and PP. These lines combine advanced extrusion technology with engineering expertise.

Benefits of Hybrid Profiles

Easy processing and maximum design freedom.
Suitable for multi-component configurations (rigid/soft components).
100% recyclability and low energy consumption.
No post-treatment or vulcanization required.
Straightforward engineering solutions and low component weight.
Wide variety of durable coloring options and no batch variations.

Extrusion Technology
The extrusion head can handle up to five different compound components, featuring optimized flow channel geometry, easy head opening, and rapid die change. The calibration cooling channel is tailored for hybrid profile production, offering uniform profile cooling without contamination or calcium deposits. All components in contact with water are made of high-quality special steel.

Single-Screw Extruders

Ensure uncompromising production safety with high output rates.
Deliver premium product quality and long service life.
Offer an excellent cost-performance ratio.

Additional Equipment
The product portfolio includes auxiliary equipment for profile production, such as solutions for steel inserts, flocking systems, co-extruders, winders, cutters, and measuring instruments.

Conclusion
KraussMaffei Berstorff's hybrid profile production lines are characterized by low investment costs, reduced set-up times, maximum machine availability, and high product quality, even with complex profile geometries involving multiple components.

Catalog excerpts

perfect harmony. Hybrid profile production lines Engineering Value

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Flexibility for success – perfect symbiosis of innovation and reliability Hybrid profile production lines are our future-oriented answer to ever-increasing market c hallenges in the field of multi-component plastics p rofiles, in particular on TPE and PP basis. KraussMaffei Berstorff lines combine p ioneering extrusion technology with unparalleled engineering expertise. Benefits of hybrid profiles as compared to rubber profiles: – Easy processing – Maximum design freedom – uitability for multi-component S c onfiguration (rigid/soft components) – 100% recyclability – Low energy consumption...

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Perfectly matched calibration cooling channel Central operator panel for easy control of the profile production line Extrusion head for up to 5 different compound components Extrusion technology KraussMaffei Berstorff single-screw extruders stand out for: – ncompromising production safety U combined with high output rates – remium product quality throughout the P entire performance range – ong service life thanks to a machine L concept designed for permanent p ressure profile optimization and reduced wear rate – xcellent cost-performance ratio E Extrusion head – Optimized flow channel geometry...

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Reliable and straightforward machine engineering is a crucial factor for hybrid profile production lines. Low investment costs, reduced set-up times, maximum machine availability and continuously high product quality even with complex profile g eometries involving up to five different components are characteristic performance features of KraussMaffei Berstorff hybrid profile production lines. 1.0 WL1st edition 09/13 EXT 003 09/13 EN ··· Subject to technical changes ··· Printed in the Federal Republic of Germany Innovation and tradition in perfect harmony. Hybrid profile production lines

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Hybrid profile production lines

Hybrid profile production lines

Catalog excerpts

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