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36D single-screw extruders - pipe extrusion

36D single-screw extruders - pipe extrusion
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36D single-screw extruders - pipe extrusion

Product catalog summary
Overview
KraussMaffei is a prominent partner in the plastics and rubber processing industries, providing comprehensive solutions in injection molding, reaction process machinery, and extrusion technology. Their 36D single-screw extruders are engineered for high-quality pipe extrusion, emphasizing productivity and cost-efficiency.
Specifications
The 36D extruders feature an extended processing unit for increased melt throughput, a redesigned screw for uniform melt, and a stable process with minimal wear. Models range from KME 45-36 B/R to KME 150-36 B/R, with outputs of 270-1850 kg/h for HDPE and 180-1280 kg/h for PP.
Technical Features
Key features include eccentric feed to prevent turbulence, durable gearing for low maintenance, optimal drive dimensions, a barrier screw for uniform melt, and a bimetallic barrel for reduced wear rates. These extruders ensure thermal homogeneity, crucial for high-quality pipe production.
Process Advantages
The extruders provide optimal mixing performance, synchronization of production lines, and material feed independent of counterpressure. They offer high plasticizing performance and thermal homogeneity, ensuring superior product quality with rapid investment amortization.
Applications
The 36D extruders are suitable for a variety of materials, including PE, PP, ABS, and PVDF, and can be used for applications such as drinking water pipes, wastewater systems, and telecommunications pipes.
Customer Benefits
Benefits include independent conveying behavior, low melt temperature, excellent plasticizing performance, reduced cooling water consumption, and a compact design. KraussMaffei provides extensive service support, including system configuration, installation, training, and maintenance.
Service and Support
KraussMaffei offers global service support, including troubleshooting, training, spare parts, and repairs. They collaborate with customers to find cost-effective solutions and plan customized service packages to enhance productivity and minimize downtime.
Customer Trials and Prototyping
The Extrusion Division operates a state-of-the-art test lab for trials, prototype production, and process fine-tuning. They work with clients to test and evaluate processes, machines, and equipment to determine the best approach for specific projects, with assistance from highly-qualified application engineers.
Training Programs
KraussMaffei offers hands-on training courses in their lab and training center or at client premises. They provide structured basic and advanced training in operation, process control, and maintenance for KraussMaffei extrusion systems, with special courses available upon request.
Global Service Network
KraussMaffei ensures worldwide service, support, and spare parts availability, with contact points in countries such as India, China, Germany, Italy, Russia, USA, Mexico, Brazil, and the UK.
Product Highlight: 36D Single-Screw Extruder
The 36D single-screw extruder is designed for pipe extrusion, offering high product quality and cost control. Key features include a longer processing unit for higher melt throughput and output, a redeveloped screw design for improved mixing and plasticizing, and a stable process with reduced wear on components.
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Catalog excerpts

36D single-screw extruders - pipe extrusion-1

LENGTHS AHEAD IN PIPE EXTRUSION pipe extrusion

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36D single-screw extruders - pipe extrusion-2

IN PARTNERSHIP WITH INDUSTRY KraussMaffei is a premium partner for the plastics and rubber processing industries Automotive White Goods Construction Life Sciences Electrical/Electronics Whatever you aim to achieve in plastics or rubber processing, KraussMaffei is your partner. We are the only company with intensive expertise across the three main engineering fields. And we have a strong track record in integrating this expertise to develop new processes and systems. Our Injection Molding Machinery Division supplies machinery and systems from 35 to 4,000 tonnes for standard applications and for...

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A premium product and Lower manu- facturing costs - this is the promise of an extruder from KraussMaffei's 36D single- screw extruder range Our36D extruders are a proven and successful basis for your productivity and profitability. Outstanding product quality and lower manufacturing costs come from three key features of the 36D series. One is the longer processing unit that results in higher specific melt throughput and total performance. The redesigned screw results in a more homogenous melt. And finally, the long processing unit also makes fora more stable and reliable process and lower wear....

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 TRANSPARENT TECHNOLOGY Meet the machine: take a tour of the KME 125-36 B/R with 36D processing unit Eccentric feed Avoids turbulence   and enables highest   output performance Rugged gearing Long life, lowest maintenance costs and space savings (gearbox and motor form a U) Page 4

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Deep-nitrided grooved bush Outstanding cooling performance, lowest cooling water consumption, steady material feed - independent Bimetallic barrel Lowest wear rates '- Barrier screw homogenous melt and low melt Optimal drive dimensions

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DESIGN BASICS Critical for pipe extrusion: optimal homogenous melt and consistently low melt temperature The 36D single-screw extruder has been designed to deliver an extrusion process that will give you a head start in producing high-quality pipe at competitive prices. Thermal homogeneity for outstanding pipe quality The thermal homogeneity of the melt is a critical factor in the quality of the extruded pipe. One reliable indicator of the thermal homogeneity of the melt is the appearance of the interior surface of the finished pipe - thermal inhomogeneities lead to undesirable ripple effects....

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36D single-screw extruders - pipe extrusion-8

DETAILED PRODUCT INFORMATION Extrusion or coextrusion - choose the best solution for your project KraussMaffei Berstorff machines cover the whole range of extrusion applications. We have the right machines and complete solutions, including the control system, for your project. You benefit from engineering excellence and cost saving features. Coextrusion where it counts KraussMaffei Berstorff coextruders are compact machines, easy to integrate in any production line. Height and tilt adjustment make for a simple connection to the die. The coextruder control can operate either independently, synchronized...

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DETAILED PRODUCT INFORMATION Application-specific coextrusion solutions for more flexibility in your production Piggyback version: Single-screw extruder combination consisting of a An intelligent machine configuration for the production of multilayer pipe - with the same footprint as a system for production of single-layer pipe. The machine is extremely operator-friendly, because the coextruder is fully integrated in the control system of the main extruder. Sheathing pipehead KM-2L-RKU 01-63 with two KME 30-25 D/C coextruders for coating hot water pipe with bonding agent and an oxygen barrier...

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DETAILED PRODUCT INFORMATION monitoring systems in the industry Centralized control of the extrusion line Meeting tough specifications for product quality and output demands a stable, reliable production process. This is where the C5 control system scores. As one of the most advanced systems in the industry, it offers dependable technology and intelligent functions for centralized control and monitoring of extrusion lines. For the operator, the C5 ensures optimal set-up and start-up, and a clear, consistent overview of the pro- duction process. Monitoring and control is facilitated by efficient...

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36D extruders - the answer to the challenges Whatever specific challenges you face and however diverse your markets, machines from the 36D single-screw extruders will always deliver on Wide application spectrum The innovative screw concept of our 36D single- screw extruders has a number of features that are absolutely decisive for product quality and tight cost control. These features stand for outstanding performance in a very wide range of applications. They include high plasticizing performance, a homogenous melt, low melt temperature, uniform material conveying independent of counter pressure,...

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CUSTOMER BENEFITS compare your KraussMaffei Berstorff's 36D single-screw extruder series delivers technical and cost benefits for your production operation and for your business. Glance over our list, or speak directly with Krauss- Maffei Berstorff: our specialists are there to advise you. They have the engineering skills, they under- stand your markets and they have wide experience with different solutions in any number of reference Your benefits at a glance: ■ Conveying behaviour independent of ■ Low melt temperature profile due to high specific throughputs ■ Excellent plasticizing performance...

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SERVICE WORLDWIDE Service, support and spare parts - when you need them, where you need them Rely on us for a fast and competent response to all your service needs anywhere in the world. Whatever you need - from troubleshooting and training to spares or repairs - we're on the job. We're dedicated to supplying service quality on a par with the outstanding quality of our machines and systems. We offer far more than spare parts and hotlines. We'll work with you to choose the best and most cost-effective solution for your operation. We'll help you test new applications and we'll plan customized service...

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All KraussMaffei catalogs and technical brochures

  1. AHEAD 2014

    28  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.