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High pressure gear pumps KP 2 / KP 3

High pressure gear pumps KP 2 / KP 3
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High pressure gear pumps KP 2 / KP 3

Product catalog summary
Overview
The document outlines the technical specifications and operational guidelines for KRACHT's high-pressure gear pumps (KP 2 and KP 3 series) and SPV/SPVF direct-controlled slide valves. These components are designed for demanding conditions and various industrial applications, ensuring high performance and reliability.

Construction and Materials
The gear pumps feature a robust construction with gray cast iron housing and flange mounting cover, case-hardened steel gears, and PTFE-Pb coated plain bronze bearings. The SPV/SPVF valves are designed for low-pressure hydraulic circuits and can be connected using SAE flanges or Whitworth pipe threads.

Functionality
The gear pumps handle high pressures efficiently with axial play compensation, while the SPV/SPVF valves secure low-pressure circuits and prevent unwanted vibrations and noise. The valves include a slide valve, pressure spring, and adjustment screw for precise control.

Technical Specifications
- Gear Pumps: Operating pressure ranges from -0.4 to 300 bar, with fluid temperatures up to 150°C. Viscosity range is 10 to 600 mm²/s, with recommended oil cleanliness of ISO 4406:1999 Code 21/19/16.
- Valves: Designed for installation in pipelines, with specific mounting guidelines to prevent noise and ensure optimal performance.

Performance Data
Charts for discharge flow and input power requirements highlight the efficiency of the gear pumps at various pressures and speeds.

Installation and Operation
The gear pumps can be mounted in various positions with different flange types and shaft ends. The SPV/SPVF valves require vertical mounting for media with high air content and venting during commissioning.

Ordering Information
Comprehensive type keys are provided for customizing pump and valve configurations, detailing options for seals, flange types, and housing connections.

Conclusion
KRACHT's products, including the KP 2 and KP 3 gear pumps and SPV/SPVF valves, are engineered for high efficiency and reliability in demanding applications, with customizable features to meet diverse operational requirements.
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Catalog excerpts

High pressure gear pumps KP 2 / KP 3-2

High-Pressure Gear Pumps KP 2 / KP 3

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High pressure gear pumps KP 2 / KP 3-3

High-Pressure Gear Pumps KP 2 / KP 3 High Pressure Gear Pumps KP 2 / KP 3 1 Housing 2 Gear 3 Drive shaft end 4 Flange mounting cover 5 Gasket for the pressure fields for axial and play compensation 6 Sliding plates 7 Single rotary shaft lip 8 Plain bearings 9 Sealing of the housing Function Due to the construction (design principle) and the materials used KRACHT series KP 2 / KP 3 external gear pumps are suitable for use under the most stringent operating conditions. The housing and the flange mounting cover (see the sectional drawing) – both made of gray cast iron – have high dynamic load capabilities...

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High pressure gear pumps KP 2 / KP 3-4

High Pressure Gear Pumps KP 2 / KP 3 High-Pressure Gear Pumps KP 2 / KP 3 Materials Housing grey cast iron composite plain bearing bushes case hardening steel acc. to DIN 17210 surface hardened and ground NBR rotary shaft lip type seal ϑ 90 °C FKM rotary shaft lip type seal ϑ 150 °C Characteristics Mounting flange type Pipe connection Mounting position Ambient temperature Operating pressure Inlet port Operating pressure Short time Operating pressure Outlet port Fluid temperature range 90 °C for NBR rotary shaft lip type seal 150 °C for FKM rotary shaft lip type seal νmin νmax according to ISO...

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High pressure gear pumps KP 2 / KP 3-5

High-Pressure Gear Pumps KP 2 / KP 3 High Pressure Gear Pumps KP 2 / KP 3 Calculation Formulas for Hydraulic Pumps Characteristic data, formula signs, units Total efficiency Volumetric efficiency Hydr./mech. efficiency Flow velocity Pipe diameter Pump / motor displacement Torque Volumetric flow Discharge flow / input flow Drive torque Input power Approximate values for KRACHT products in the nominal operating point ηtot ηvol KP KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · Phone +49 23 92.935-0 · Fax +49 23 92.935 209 · Email info@krac

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High pressure gear pumps KP 2 / KP 3-6

High-Pressure Gear Pumps KP 2 / KP 3 High Pressure Gear Pumps KP 2 / KP 3 Technical Data KP2 Displacement Nominal size Peak pressure Minimum speed Geom. displacement S1 or S3 mode (50 % operating factor 30 1/min) Pressure data applies for ν м 30 mm2/s and n м 1000 1/min For housing with SAE connection Ø 32 / Ø 40 For housing with connection Ø 26 Technical Data KP3 Displacement Nominal size Minimum speed Peak pressure Geom. displacement

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High pressure gear pumps KP 2 / KP 3-7

High-Pressure Gear Pumps KP 2 / KP 3 High Pressure Gear Pumps KP 2 / KP 3 Discharge Flow and Required Input Power KP2 Discharge flow at n = 1450 1/min Discharge flow Q in l/min at 34 mm2/s Pressure p in bar 100 140 180 200 Nominal size Required input power P in kW at n = 1450 1/min Nominal size Discharge flow at n = 950 1/min Discharge flow Q in l/min at 34 mm2/s Pressure p in bar 100 140 180 200 Nominal size Required input power P in kW at n = 950 1/min Nominal size The ratings are based on a viscosity of 34 mm2 The output of the drive motor must be chosen 20 % higher than the table value P...

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High pressure gear pumps KP 2 / KP 3-8

High-Pressure Gear Pumps KP 2 / KP 3 High Pressure Gear Pumps KP 2 / KP 3 Discharge Flow and Required Input Power KP3 Discharge flow at n = 1450 1/min Nominal size Discharge flow Q in l/min at 34 mm2/s Pressure p in bar 100 140 180 200 Required input power P in kW at n = 1450 1/min Pressure p in bar 140 180 Nominal size Discharge flow at n = 950 1/min Discharge flow Q in l/min at 34 mm2/s Pressure p in bar 100 140 180 200 Nominal size Required input power P in kW at n = 950 1/min Pressure p in bar 140 180 Nominal size The ratings are based on a viscosity of 34 mm2/s The output of the drive motor...

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High pressure gear pumps KP 2 / KP 3-9

High-Pressure Gear Pumps KP 2 / KP 3 High Pressure Gear Pumps KP 2 / KP 3 Type Key Shaft end / Shaft load capacity B External spline W 35 x 2; DIN 5480 from Vg 82; 800 Nmmax K Cone 1 : 5; 500 Nmmax U External spline SAE-B; Z = 13; DP 16/32; α = 30°; 180 Nmmax Y Cylindrical shaft Ø 24; 230 Nmmax KP 2; Ø 32; 550 Nmmax KP 3 W External spline B 28 x 25; DIN 5482; Z = 15; m = 1.75; 450 Nmmax Q External spline SAE C; Z = 14; DP 12/24; α = 30°; 500 Nmmax Housing connection A Suction and pressure connection Ø 26 with LK 55 to Vg 50 F Suction side 1 1⁄ 4"-SAE connection (Ø 32) to Vg size 32 Pressure side...

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High pressure gear pumps KP 2 / KP 3-10

High-Pressure Gear Pumps KP 2 / KP 3 High Pressure Gear Pumps KP 2 / KP 3 Flange Types Square 4-hole flange G KP 2 only KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · Phone +49 23 92.935-0 · Fax +49 23 92.935 209 · Email [email protected] · Web www.kracht.eu

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High pressure gear pumps KP 2 / KP 3-11

High-Pressure Gear Pumps KP 2 / KP 3 High Pressure Gear Pumps KP 2 / KP 3 Housing connection A Displacement nominal size KP 2: 20 – 50 Inlet and outlet ports same dimensions Displacement nominal size KP 2: 20, 25, 28, 32 Inlet port Outlet port SAE 1 SAE 11⁄4 Displacement nominal size KP2: 40, 50, 62 KP3: 63-71 Inlet port Outlet port SAE 11⁄4 SAE 11⁄2 Outlet port SAE 11⁄4 M 12 - 25 deep KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · Phone +49 23 92.935-0 · Fax +49 23 92.935 209 · Email [email protected] · Web www.kracht.eu

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High pressure gear pumps KP 2 / KP 3-12

High-Pressure Gear Pumps KP 2 / KP 3 High Pressure Gear Pumps KP 2 / KP 3 Shaft Ends KP 3 Shaft end K Cone 1 : 5 500 Nmmax Shaft end B External spline W 35 x 2 DIN 5480 from Vg 82 800 Nmmax Shaft end U External spline SAE-B z = 13 DP 16 / 32, α = 30° 180 Nmmax Shaft end Q External spline SAE-C z = 14 DP 12 / 24, α = 30° 500 Nmmax Shaft end W External spline B 28 x 25 DIN 5482 z = 15, m = 1.75 450 Nmmax Shaft end W External spline B 28 x 25 DIN 5482 z = 15, m = 1.75 450 Nmmax Shaft end Y Cylindrical shaft 230 Nmmax Shaft end Y Cylindrical shaft 550 Nmmax KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl,...

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High pressure gear pumps KP 2 / KP 3-13

High-Pressure Gear Pumps KP 2 / KP 3 Druckbegrenzungsventile KP 2 / KP 3 High Pressure Gear Pumps SPV, SPVF direktgesteuert Aufbau Dimensions, Weight KP 2 P Displacement Nominal size Das Druckbegrenzungsventil SPV/ SPVF ist ein direktgesteuertes Schieberventil für Einbau in Rohrleitungen und dient zur Absicherung von Niederdruck-HydraulikKreisläufen. Der Leitungs-Anschluss kann mittels SAEFlansch (3000 psi) oder Whitworth-Rohrgewinde (G) vorgenommen werden. Der Ventilschieber 2 wird durch die Druckfeder 3 gegen die Ringfläche a gedrückt und sperrt somit über den Durchmesser d den Druckanschluss...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.