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Washing & Classifying

Washing & Classifying
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Washing & Classifying

Product catalog summary
Overview
This document outlines the material processing solutions provided by Kolberg-Pioneer, Inc. and Johnson Crushers International, focusing on washing and classifying equipment such as log washers, coarse material washers, blademills, fine material washers, classifying tanks, and complete systems.
Log Washers
Log washers are designed to remove clays from gravel, stone, and ore feeds using a 'reverse involution' paddle configuration for enhanced scrubbing, resulting in up to 40% cleaner products. Models vary in spiral diameter and capacity, with specific water requirements.
Coarse Material Washers
These washers remove deleterious materials from coarse aggregates with single and twin-spiral designs. They feature a high-efficiency drive assembly that reduces horsepower and maintenance costs, enhancing productivity up to 500 STPH.
Blademills
Blademills precondition aggregates for wet screening, featuring a double-pitch flight and ribbed-paddle design for effective conveyance and scrubbing. They offer adjustable capacity and compatibility with existing plants.
Fine Material Washers
These washers clean and dewater fine aggregates, optimizing end products to meet specifications. Available in single and twin-screw configurations, they focus on reducing operating costs while increasing throughput.
Classifying Tanks
Classifying tanks efficiently separate and grade materials with a self-supporting design that enhances settling efficiency. Various models are available with specific tank sizes and capacities.
Key Features and Benefits
- Durable construction ensures long service life.
- High-efficiency drive assemblies reduce power consumption and maintenance costs.
- Flexible configurations allow customization for specific applications.
- Advanced design features enhance scrubbing effectiveness and product cleanliness.
Conclusion
The document highlights the efficiency, durability, and flexibility of KPI-JCI's solutions, emphasizing their adaptability and high productivity in various applications.
Classifying Tanks Overview
KPI-JCI classifying tanks enhance profitability with advanced control systems and efficient operation, utilizing a 24-volt DC operation for real-time monitoring and reliable control.
Specifications and Features
Classifying tanks range from 8’ x 20’ to 12’ x 48’, featuring Spec-Select™ Windows-based controllers for easy product control and system monitoring, handling up to 800 STPH.
Modes of Operation
Spec-Select™ I mode allows independent material discharge control, while Spec-Select™ II uses timer settings for consistent specifications. Spec-Select™ WB & WBSM controllers offer user-friendly Windows-based operation.
Online Support and Multi-tasking Capabilities
Online manuals and troubleshooting guides are accessible via the HMI, reducing downtime. HMI computers can run additional software and offer remote monitoring and control.
Classifying Tank Controllers
Spec-Select™ controllers manage sand fraction blending and provide troubleshooting information, featuring unlimited recipe storage and alarm monitoring.
Structural Integrity and Single-Source Responsibility
Proper structural support ensures efficient operation and prevents premature failure. KPI-JCI manufactures all equipment in-house, offering a complete line of support equipment.
Screening and Washing Plants
The 1800 series plants offer portable, skid, and stationary configurations for efficient aggregate processing, featuring patented designs for high capacity and quality.
Complete Systems
KPI-JCI provides custom-engineered systems incorporating their full range of products for reliable and high-performing installations worldwide.
Case Study: King Sand & Gravel
King Sand & Gravel upgraded to KPI-JCI's new classifying tank control bridge, enhancing efficiency and product quality with an easy transition to the automated system.
See more

Catalog excerpts

Washing & Classifying-1

MATERIAL PROCESSING SOLUTIONS LogWaftm WWW.htiir|.<oill KOL0ERG*PlOH((f INC Yof*k*.SD 5TO79USA F 405.665.9959 johnson crushfri ihterhational &6470 f itnkln b9vm ɉig.r»,ft $7405 USA 900 3144656 541.7361400 F 541 736 M24

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Washing & Classifying-2

LOG WASHERS UP TO 400 STPH Evn ihfc mosl o^glomeroled dposils or© no mol秧h 1er ih© efficieny of KPIJO log woshrs. Our exclusive, 'reverse involvlion* design has poddle? orranged in a spiral pottem olong rhe shofl, produang o much more ehWive scrubbmg action lo remove lough, platuc-秮ofuUe cloys ond other unwonfd coolrgs Th unique mol *on astres thof tome portion ot moleno诮 is condanliy movng, cvlina powr dcmgnd whiler秧duing power consume* ion FUHCIION Th» log washer is b*tf known (or it obilily to f«<nov* lough, plasficsolubl clays rrom naturol and crushed grav穧J, stone ond ore feeds II will olso...

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Washing & Classifying-3

COARSE MATE RI AL WASHERS up to 50 stph KPIJO coors© maleriol washr* are engn$e>red to quicMy odopt lo your cverchanging needs &orti single- and Iwin spiral designs can be eosily reconligured wrih num맧roys boH-on poddle and flight arrangements lo talisfy *ven the moel prece spec ficaliom. Also equipped wih c<jr Iw* powei coriumifig, hcgh*eHici«ncy drive, ihe ⮣00 SIPH throughput sels o hgh standard 1er coars notarial producliviry fumciion D>e cof mal«f toi nrosher a used roremove a lim ited amounl of delHerious matonal from a :oarse oggrcgale Tha material inckides hale, wood. coal, dirl, Irash...

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Washing & Classifying-4

B LAD E MILLS HP TO 500 STPH KPI-JQ Blademillt or* d^ign ad for seomlts cari pal fciltfy wilh your xlsting prot騴Hing pJoni The innovolive deubtapitch Ilighl and cfcbedpaddle depgn cfficicntly convey* malerKjl ihrough he b4odernill lo break up slicky clay and rnwddy clumps w#h «xlroordinary etechYenesy Almosl ail ol ihe boiton ni-hard paddles and spiral flighh ar﫴 adjutfabl lo besl match your aggregate produdion n驨di FUMCIION Sim ilar m design to a coars maternai wa^Kw( btadtm Jl are used lo p*«condilion aggregal** lor Ttor^eff^icnt streCTing EHademilU are gencvoly uwd prior loa saeening and washng...

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Washing & Classifying-5

FINE MATE RI AL WASHERS JP TO 9S0 STPH KPIJO fine motariol wsshersdelivecexlreme rxodudiviry when andwhereyouneed * Engineered wiih high-ffic»ricy drthe r飨swlttng low-hcrsepowef reouiremnl reduces oprai mg cosh whie mcreasing throughput, ensunng your op䩩ration run* efficiwlly and prafilably FUMCIION :*ie malerid washer*, also Squenfly called ^r^wdn^m cr serew dehydrolcrs, are uie-d 1o :lerjn and d黩nuder f«© aggregafoi (lypicolly minus or m nui #4 mcsh), fine* tune end puxLich o me«4 spcifications ond lo seporaie ou situes, din ond (mes (rypically minus 4100 msh cr iner) AwJabte *i bdh single-...

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Washing & Classifying-6

CLASSIFYIINIG TANKS jp to 500 stph KPIJCI clofslfying tanks are engneered io moximize your prcntoblty The procs* begm wrh ou Spec-Seletf Wndowٯ-boted cctffrdler* and 24vdi DC bridge design, which ollow simple ccnlrol of ihe produds pr<xluc*d, syslern moniloring and reporling fealures nghl fcccn rhe ccnlrdler The pdenled design dso erfends lo the elrninolion ol hiernal tank sippcrf members, reating less rirbulence and mcce accurale serllng of rhe feed malerld. 简vailobJe m sizes from ' x 20' up to 12' x d8', thecopobJihes of thse syst䨨me areunmotched by anythingelselhe ndustry has tooffer. fumciion...

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Washing & Classifying-7

CLASSIFYIIMG TANK COIMTROLLERS KPIJQ t«lur« the mosl odvonwd conlrd ystem on the manuel, ossunng y ou of occurote blendmg to meet your specincotion requrements 24/7. FUMCIION CFKJCI Sp*c*$*Id" conlrollors oro ut*d m conjuntfion wth o dassilying tank lo conTrd ihe dending of varions *and frodiorn into on© or mer© sp-soficalion producl* ond on o*cei producl pec-Seld" cortrdlers are obo o vo-joU source of mbmiolion when Iroublshotfing or simpEy ■nonforn g Iho ac袮ivtfy occumng wlhrt o daiiifying tank m lT7l 11 I | JTTi__ [ni!? intit [mil. FF ONUNI SUPPORT * C*Jir< «uwd » Cfeioiiori K\t rtpfom ord...

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Washing & Classifying-8

SCREEIMIIMG & WASHING PLANTS t;t,^; Pleine Coniioursiiom i uimstch take the power ond performance of kfvjci on ihe rood with our portable 1800 sert&t icreening and wothing plants effiaenlly procs*; agcjregate moienal wherever oppcrtumties exist the 1贻0 sries fiants ohw a line moleriat washer wllh on arroy ol configurai ions - choose indined or horizontal wh single, double c* triple shah servent wilh fwo or ihree decks and even add o blodrnill駗oll on a single chawi standard and culom-built skid mounted or slcilionary plants are also avaiable with a v燐rtually unlimlted number of configurai ion...

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Washing & Classifying-9

COMPLETE SYSTEMS For o lolol matriel processing solution, KPIJO hos engmeered ond monufoclured the industry*s rnosl relioble and higheslperformmg stalionory wasliing ond classifying plonls Thse cvsiom-designed plonls ore hord ol work w\ewry corner of (ne globe 騗 eoch installation a model of productiviiy, reNobilrty ond performance ^ complte System from KPIJQ incorportes Ihe best of ail our products inio o single, custom-mgineered sy袮lm ueoied toyour exading specificahons Om leam of engineers ond mdutfry w pris vrtll work with you on everythng from plont design io componenl monufoclunng. ayou驮,...

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Washing & Classifying-10

WASHING S CLASSIFYING CASEMOR: RING SAND&GRAVU FIRS-CIASS UPGRADE Ktf$5«ttd and Gr ovd, Widtd by kiry King * r> ih« «rly 1990% fupfJttf OWtfe wftd lo '«d^mix pfantt ihrovftoul iwihwfl T«c« VvW» ih conpony acquirW a miran L«4i4 end dto chowlo utup o couple/ n秧# sytf*n\ ftrurtediC' tPHCIhy iN* nto|ortTy of Me ploni Al lh+itfn+. howtvtr, King woi ool awor+Jicf KflJCI hod d**dop*d o n*w donfying lonfc croirai b'i*i^i, -nid ihe manufacturer war.l*d to upojrad* Kinc/i doiufar toindodth窩n**bft90t CapobU ci p^rfonwg avtomoitd *yf*rn monitorir d ih* dffttcf of^ani^ con<ttont and rr*aintt*iar>c* »wv*i,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.