Washing and classifing
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Catalog excerpts

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Log Washers Even the most agglomerated deposits are no match for our innovative log washers. Our exclusive reverse involution design has paddles arranged in a spiral pattern along the shaft, producing a much more effective scrubbing action to remove tough, plastic-soluble clays and other unwanted coatings. This unique motion ensures that some portion of material is constantly moving, leveling power demand while reducing power consumption. Reverse Involution Our exclusive reverse involution spiral paddle arrangement provides increased tons per hour per horsepower while producing cleaner...

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Coarse Material Washers Our coarse material washers are engineered to quickly adapt to producers’ ever-changing needs. Both single- and twin-spiral designs can be easily reconfigured with numerous bolt-on paddle and flight arrangements to satisfy even the most precise specifications. Our coarse material washers are equipped with our high-efficiency drive and offer a throughput of 500 STPH for increased productivity. Adjustable Configuration Integral Rising Current Manifold Interchangeable bolt-on paddle and flight assemblies in the scrubbing zone allow the user to configure the unit for...

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S=Single Spiral T=Twin Spiral

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Blademills Our blademills are designed for seamless compatibility with producers’ existing processing plants. The innovative double-pitch flights and ribbed-paddle design efficiently convey material through the blademill to break up sticky clay and muddy clumps with extraordinary effectiveness. Almost all of the bolt-on ni-hard paddles and spiral flights are adjustable to best match your aggregate production needs. Adjustable Configuration Efficient Drive Assembly Interchangeable bolt-on paddle and flight assemblies throughout the length of the unit allow producers to configure the unit for...

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S=Single Spiral T=Twin Spiral

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Fine Material Washers Our fine material washers deliver extreme productivity when and where producers need it. Engineered with high-efficiency drives, the resulting low-horsepower requirement reduces operating costs while increasing throughput, ensuring your operation runs efficiently and profitably. Efficient Drive Assembly Adjustable Weirs High-efficiency v-belt drive assembly reduces horsepower and maintenance, resulting in increased life and reduced operating costs. Standard high-efficiency Dodge® reducers and bearings are readily available and easily accessible for ease of maintenance....

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S=Single Spiral T=Twin Spiral

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Classifying Tanks Our industry-leading classifying tanks are engineered to maximize profitability. The process begins with our Spec Select® Windows-based controllers and 24-volt DC bridge design, which allow simple control of the products, system monitoring and reporting features right from the controller. The patented design eliminates internal tank support members, creating less turbulence and more accurate settling of the feed material. Available in sizes from 8’ x 20’ up to 12’ x 48’, these systems are unmatched by anything the industry has to offer. Patented Tank Construction Our...

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Screening/Washing Plants Efficiently process aggregate material wherever opportunities exist with our portable Series 1800 screening and washing plants. Our Series 1800 plants offer our industry-leading fine material washer with an array of configurations – choose inclined or horizontal wet single-, double- or triple-shaft screens with two or three decks and even add a blademill – all on a single chassis. Standard and custom-built skid-mounted or stationary plants are available with an unlimited number of configurations and options to meet any application. Single Source Unique Options As...

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Dewatering Screens Our dewatering screens dewater sand products to a level typically not possible with fine material washers. Depending on product gradation and other material characteristics, our dewatering screens will produce material with a moisture content as low as 8%. Our single-deck, adjustable-incline, linear-motion screens are available in sizes ranging from 2’ x 7’ to 8’ x 16’ with processing rates up to 400 STPH on a single unit. Fabricated Motor Bridge Side Liners Our stress-relieved, fabricated motor bridge with engineered motor-mounting studs increases equipment lifespan and...

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*Assumes a 2.67 S.G. ^Capacities provided are estimates only. Consult factory for specific applications.

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Series 9000 Plants Our Series 9000 products are custom-engineered and built for each application, ensuring equipment performs as intended from initial commissioning through its production life. Products include classifying cyclones, dewatering screens, dewatering cyclones, pumps, attrition cells, density classifiers and sieve bend screens. Unlike some manufacturers, we focus on building customized systems that deliver the highest return for the producer. The Series 9000 family of products can be used as a stand-alone system or combined with traditional systems. Complete Package Our Model...

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Lignite (Coal) Removal System

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Complete Systems Our complete systems incorporate industry-leading products into a single, custom-engineered system created to your exact specifications. Our team of engineers and industry experts partner with you on everything from plant design to component manufacturing, site layout, installation and lifetime product support. Every operational requirement is taken into consideration to ensure a plant that exceeds expectations. Complete Offering Custom-engineered and manufactured systems are capable of meeting the most demanding plant or product specifications. We offer the largest, most...

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Because Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile Screens, Inc. may use in their catalog and literature, field photographs of their products which may have been modified by the owners, products furnished by Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile Screens, Inc. may not necessarily be as illustrated therein. Also continuous design progress makes it necessary that specifications be subject to change without notice. All sales of the products of Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile...

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All KPI-JCI catalogs and technical brochures

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