Crushing

Crushing
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Crushing

Product catalog summary
Introduction
The document provides an overview of crushing equipment by KPI-JCI, highlighting features, benefits, and specifications for jaw crushers, cone crushers, horizontal shaft impactors (HSI), and vertical shaft impact (VSI) crushers, tailored for aggregate and mining applications.
Vanguard Plus Jaw Crushers
The Vanguard Plus Series offers advanced technology with up to 25% more capacity than similar models. Features include a hydraulic dual wedge system for quick CSS adjustments, self-aligning spherical roller bearings, and a forged eccentric shaft. The warranty covers two years or 2000 hours.
Legendary Jaw Crushers
Renowned for durability since the 1930s, the Legendary Series provides consistent performance with low maintenance. Models feature jaw openings up to 42” x 48”, strong design, large eccentric shaft bearings, and various jaw die styles.
Kodiak Plus Cone Crushers
The Kodiak Plus Series includes patented innovations for efficiency and reliability, such as a tramp iron relief system and roller bearings. The warranty is one year or 2000 hours.
LS Cone Crushers
Designed for secondary to quaternary reduction, LS Series cone crushers offer reliable performance and reduced costs, featuring anti-friction bearings and a two-piece cone head design.
Andreas HSI Crushers
These crushers are adaptable for aggregate and recycling applications, featuring dual aprons, an MPR rotor, and replaceable liners. The Double Nickel Warranty covers five years and five months.
New Holland HSI Crushers
With over 40 years of performance, these crushers are suitable for hard rock and recycling, featuring wear-resistant manganese impact bar sleeves and a tramp iron safety release.
Vertical Shaft Impact Crushers
KPI-JCI’s VSI crushers offer consistent end products with high efficiency, multiple configurations, and a one-year or 2000-hour warranty.
Conclusion
The document emphasizes the advanced technology, durability, and efficiency of KPI-JCI's equipment for aggregate and mining applications.
Project Overview
The I-35 project by CJ Moyna & Sons, Inc. involved grading and recycling along a 10-mile highway stretch, using tracked equipment to crush recycled asphalt and concrete onsite, reducing costs and environmental impact.
Equipment and Strategy
Moyna selected KPI-JCI's tracked plants for mobility and on-the-go processing, including the FT5260 horizontal shaft impact crushing plant and the FT6203 three-deck horizontal screen plant, enabling efficient material processing along the highway.
Execution and Challenges
The project involved removing concrete and asphalt, stockpiling materials, and using crushed materials as sub-base. Despite challenges like heavy rain, the equipment performed well, completing the project on time and within budget.
Collaboration and Support
Moyna collaborated with KPI-JCI and Road Machinery & Supplies Co. to ensure equipment met their needs, involving factory visits and open communication for quick issue resolution.
Conclusion
The successful use of KPI-JCI's equipment highlighted the importance of reliable machinery and strong support networks in efficiently completing large-scale infrastructure projects.
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Catalog excerpts

Crushing-1

KPI-JCI astec comrjmies AGGREGATE AND MINING GROUF

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Crushing-2

VANGUARD PLUS The Vanguard Plus Sries from KPI-JCI represents the very latest in jaw crusher technology. Engineered to be the highest capacity jaw crusher on the market, you can expect your Vanguard Plus crusher to deliver up to 25% more tons per hour (tph) than other comparable crushers. Pair that with the Vanguard Plus Series' fierce durability and user-friendly design that keeps downtime to a minimum and you have a machine that will help you squeeze every cent of profit out of your operation. PERFORMANCE J>jj Forged Eccentric Shaft Provides 1 '/2 inches of stroke-increasing productivity. j>2|...

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Crushing-3

up jaw die replacement. Innovative crusher design produces MODEL Jaw Opening Weight Capacity Up Tounmatched capacity. (in / mm) (Ibs / kg) (tph / mpth) Fly-wheel design reduces 2640 26 / 660 29,500 / 13,393 240 / 218 horsepower requirements and 2650 26 / 660 32,000 / 14,528 282 / 256 increases profits. 3055 30 / 762 50,000 / 22,700 528 / 479 Hdlidld t 3144 31 / 787 44,520 / 20,194 426 / 386 delivers quick closed-side setting 3165 31 / 787 56,000 / 25,402 692 / 628 adjustment. 3352 33 / 838 85,500 / 29,555 553 / 502 4450 44 / 1118 101,900 / 46,221 816 / 740 Based on material weighing 2,700 lbs....

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Crushing-4

I 1 Proven performers, the Legendary Sries of jaw crushers have set industry standards of durability since the 1930s. Extraordinary bearing life ensures years of reliable operation, delivering consistent performance with reduced downtime and low maintenance costs. The entry level crusher is perfect for smaller jobs, but the Legendary Series can handle all crushing needs with models up to 42" x 48". PERFORMANCE [pjj Reverse Jaw Dies Maximizing life, decreasing costs and increasing profitabilit [p2> Single Side Plate Base Construction Welded and machined for true alignment and long life. DURABILITY...

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Crushing-6

KODIAK PLUS Making daily, monlhly and annual numbers means keeping a constant eye on the bottom line. And you can't do that if you're concerned about keeping your machinery up and running. The Kodiak® Plus Sries' patented innovations provide the efficiency needed to hit your fnancial goals and the worry-free op鯩ration you demand from rugged machinery. PERFORMANCE (3)Roller Bearings Prcision design gn驩rtes higher efficlencies, reduclng re-drcularing loods and operating tempratures. Highly tol⩩rant ol clmate and temprature fluctuation! DUR ABILITY (J) Thread Lot km g Ring 360degree ring replaces...

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Crushing-7

Maximum Efticiency I Worry-Free Opration I Robust Construction BENEFITS Meets coarse and fine crushing application requiremenls. Higher crushing efficiency reduces load recirculation, Robust, stat^of-the-art design for longevity and reduced costs. On-the^ly adjustability for easy opration. MODEL K200+ K300+ K400. Head Diameter Weight 驮in/mm) (Ibs/kg) Capacity UpTo Itph / mptti) 385/349 460/417 625/567 4U / IU 10 45/1143 54/1372 33.500/15.196 45.500/20.639 58,600/26.5B0

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Crushing-8

LS CONE LS Sries roller-bearing cone crushers deliver reliable performance for most any aggregate and mining application. From sand and grave! to shot rock, LS Sries cone crushers offer secondary, lertiary and quaternary r驩duction performance in both stationary and portable configurations. For reduced operating costs, extended life and unmatched reliability, KPI-JCI LS Sries cone crushers are the dependable choice. PERFORMANCE 1 SAFETY ($ Roller Bearings pr逩cision design tha gn響rales higher ©Hrciencies, reducing load recirculotion and operating tempratures and is highly tolrant of climato and...

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Crushing-9

Proven Dependabiiity I Consistent Performance I Unmatched Rfl MODEL 120OLS 1400LS Diameter Un/mml 45/1143 54/1372 Weight (ibs/kgl 30.850/13.993 43.765/19.852 Capacity UpTo (iph/mpth) 385 / 349 430 / 435 BENEFITS Proven design refined over ihree dcades ensures reliability and longevity. Anti-friction bearings hold tolrances for reliable performance throughout the life of the crusher. Twopiece cone heod designed with high strength shaft驮ng. Simple, low-cost manual cbse-side-setting adjustmenh

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Crushing-10

Accommodating three or four blow bar configurations, Andras Sries HSI crushers offer the adaptability and capacity required to meet the fast-changing aggregate market. Feed opening, MPR rotor, and the crushing chamber make these impact crushers well suited for recycle and aggregate processing applications. PERFORMANCE Feed Opening Provides optimal material transition and is well suited for aggregate and recycling applications. MPR Rotor Our Maximum Performance Rotor provides the rugged performance characteristics of a solid rotor with the accessibility of a segmented rotor. SAFETY LSl) Crusher...

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Crushing-11

BENEFITS Dual aprons adjust independently to provide maximum application flexibility. Innovative, maximum production rotor (MPR) design. Replaceable liners protect entire crushing chamber. Blow bar options to meet specific application requirements. Large Capacity I Proven Adaptability I Low Maintena ROTOR MODEL Diameter-Width Weight Capacity Up To (in / mm) (lbs / kg) (tph / mpth) 4233 42 / 1069 - 33 / 828 23,300 / 10,569 200 / 181 4240 42 / 1069 - 40 / 1016 24,500 / 11,113 250 / 227 4250 42 / 1069 - 50 / 1269 28,200 / 12,792 300 / 272 5260 52 / 1320 - 60 / 1523 38,000 / 17,591 450 / 408 STANDARD...

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Crushing-12

With over 40 years of field-proven results, New Holland Sries HSI crushers consistently provide profitable impact performance. The solid rotor design makes quick work of any hard rock application, while performing equally well in asphalt and concrete recycling operations. Available in either stationary or portable configurations, New Holland Series HSI crushers fit easily into your operation. PERFORMANCE LPl) Adjustable Impact Bars A highly adjustable design that provides optimum flexibilily in producing multiple material sizes. LP2) Solid Rotor For maximum stored kinetic energy. EASE-OF-USE...

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Crushing-13

Multiple Configurations I Proven Desi BENEFITS Wear-resistant manganse impact bar sleeves offer additional protection against abrasion. Liners bolt from outside of structure for maximum holding protection. Tramp iron safety release on lower breaker bar to protect crusher from non-crushable materials. ROTOR MODEL Diameter-Width Weight Capacity Up To (in / mm) (lbs / kg) (tph / mpth) 3850 38 / 965 - 50 / 1270 40,900 / 18,552 450 / 408 4654 46 / 1168 - 54 / 1372 50,950 / 23,110 750 / 680 6064 64 / 1626 - 60 / 1524 88,600 / 40,188 1019 / 924 www.kpijci.com

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All KPI-JCI catalogs and technical brochures

  1. Feed Systems

    20  Pages

  2. Cone

    16  Pages

  3. Conveyors

    16  Pages

  4. Crushing

    16  Pages

  5. Combo screens

    12  Pages

  6. Screening

    12  Pages

  7. KODIAK plus

    4  Pages

  8. ANDREAS HSI

    2  Pages

  9. Track Mount

    16  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.