MCV Line

MCV Line
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MCV Line

Product catalog summary
Machine Highlights:
  • Ensures high machining accuracy with X-, Y-, Z-axis linear and roller guides.
  • Features direct measurement for quick and precise positioning.
  • Equipped with high-performance tools and high-pressure internal coolant supply.
  • Includes an automatic tool changer with a mechanical arm for up to 30 tools.
  • Offers a wide machining range with a minimal machine footprint.
  • Provides efficient chip removal and water-tight cabin covers.
  • Options available for 4-axis and 5-axis machining with auxiliary rotary and tilting table.
  • Spindle output up to 45 kW and speed up to 24,000 min-1.
Industry and Applications:
  • Energy: Suitable for turbine blades, stator and rotor wheels, impellers.
  • Automotive: Ideal for suspension arms, engine parts, gearboxes.
  • Molds and Tools: Applicable for die casting, plastic injection, shearing tools.
  • Also used in Aerospace, Engineering, Mining, Hydraulics, Medical, Optics, Prototypes.
Machine Basic Concept:
  • MCV series machines are built on a C-shaped supporting frame optimized for rigidity and stability.
  • Linear guides in all axes ensure accuracy and dynamics.
Workspace:
  • Features a watertight workspace with lighting and manual rinsing.
  • Sliding doors allow easy access and loading of workpieces.
Technological Possibilities:
  • Capable of various machining operations including milling, drilling, and thread cutting.
  • Offers different spindle types and speeds, from POWER to high-speed options.
Spindle Characteristics:
  • Wide range of spindles with built-in drive and water flow cooling.
  • Configurable tool magazine with up to 60 positions.
Technical Data:
  • Includes details on table size, weight capacity, working range, spindle specifications, feed rates, and tool magazine capacity.
  • Motor output and torque characteristics for different models.
Technical Specifications:
The document provides detailed technical specifications for various models of the MCV line of machines, including MCV 754 QUICK, MCV 1016 QUICK, MCV 750, MCV 1000, and MCV 1270. Key specifications include positioning accuracy, repeatability, air operating pressure, machine dimensions, and weight. The machines conform to ČSN ISO 230 - 2 standards.

Machine Features:
Each machine model is equipped with specific features such as spindle speed, feed rate, tool magazine capacity, and motor output. The document details the working range for X, Y, and Z axes, spindle taper options, and maximum tool dimensions.

Standard and Special Accessories:
The document lists standard accessories available for each machine model, including electrical equipment, CNC systems, and tool magazines. Special accessories include internal coolant supply, 3D probes, and remote diagnostics capabilities.

Remote Diagnostics:
Remote diagnostics is a service that allows for the analysis of machine conditions via communication software. This service aims to reduce machine downtime by enabling precise servicing activities. It includes features like remote access to the CNC system and communication with operators.

MAS Machine Monitor:
The MAS Machine Monitor software allows customers to monitor machine utilization and operating status history. It provides online status display, utilization statistics, and GSM monitoring capabilities, enabling real-time updates via SMS.

Conclusion:
The document emphasizes the continuous development and innovation of the machines, noting that specifications are subject to change without notice. The focus is on enhancing productivity and competitiveness through advanced monitoring and diagnostic tools.
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Catalog excerpts

MCV Line-1

MCV Line Vertical machining centers Vertikal-Bearbeitungszentren

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MCV Line-2

Machine highlights / / Highlights der Maschine — The X-, Y-, Z-axis linear and roller guides ensure consistently high machining accuracy — Die Linear- und Rollenführungen der Achsen X, Y und Z gewährleisten langfristig eine hohe Arbeitsgenauigkeit — Direct measurement – quick and precise positioning — Direkte Messsysteme – schnelle und exakte Positionierung — Application of high-performance tools with high-pressure internal coolant supply — Einsatz leistungsfähiger Werkzeuge mit Werkzeuginnenkühlung — Quick tool change – automatic tool changer with mechanical arm up to 30 tools in standard —...

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MCV Line-4

Industry and applications / / Industriebereiche und Anwendungen Energy / Energieindustrie / • water turbine blades, steam turbine blades, stator and rotor wheels, impellers, pumps, and compressors • Wasserturbinenschaufeln, Dampfturbinenschaufeln, Stator- und Rotorräder, Impeller, Pumpen und Kompressoren Molds and tools / Formen und Werkzeugbau / • for die casting of wheels, plastic injection, shearing tool • zum Druckgießen von Rädern, Spritzgusswerkzeuge, Schneidwerkzeuge Automotive and transport / Automobil- und Verkehrsindustrie / • suspension arms, engine parts, gearboxes • Achsschenkel,...

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MCV Line-5

eine Fülle von Möglichkeiten... Aerospace / Flugzeugindustrie / • turbine wheels, engine parts... • Turbinenräder, Bauteile für Motoren ... Mining / Förderungsindustrie / • drill heads • Bohrköpfe Engineering / Maschinenbau / • housings, mountings • Gehäuse, Lagerung Hydraulics and fittings / Hydraulik und Armaturen / • blocks, control and connecting elements, valves and industrial fittings • Würfel, Steuer- und Verbindungselemente, Ventile und Industriearmaturen Medical • joint replacements, prosthetics • Gelenkersatz, Prothetik Prototypes / Prototypen / • alloy wheels • Alu-Räder Optics / Optik...

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MCV Line-6

Machine basic concept / / Grundkonzept der Maschine The MCV series machines are erected on a C-shaped supporting frame. Both confi gurations and profi les of the machine supporting frame castings are optimized with regard to the requirements for high rigidity and stability. Application of the linear guide in all the linear axes guarantees the required accuracy and dynamics in the machining process. Die Maschinen der MCV Reihe werden auf einem C-förmigen Tragrahmen aufgestellt. Die Anordnung und Form der Gussteile des Tragrahmens werden entsprechend den Anforderungen an Festigkeit und Stabilität...

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MCV Line-7

FEM model • The frame of the machine is optimised using the finite element method from the standpoint of static rigidity and dynamic qualities. • Die Tragkonstruktion der Maschine ist vom Gesichtspunkt der statischen Steifigkeit und den dynamischen Eigenschaften durch die "Finite Element" Methode optimiert. Optimization example The result is the most accurate machine of specific dimensions within its category Das Ergebnis ist eine genaueste Maschine der gegebenen Maße in ihrer Kategoriey

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MCV Line-8

Workspace / Arbeitsraum / — Watertight workspace — wasserdichte Arbeitsraumverschalung — Workspace lighting — Manual workspace rinsing — Manuelle Spülung des Arbeitsraums The access to the working space is secured by sliding doors, which allow to open the whole right machine corner and to put in large workpieces easily. Der Zutritt zum Arbeitsraum ist durch die verschiebbaren Türen, welche erlauben die ganze rechte Ecke der Maschine zu öffnen und grosse Werkstücke einfach zu platzieren, gesichert. The arrangment of the sliding doors allows also only one door to be opened separately. That is great...

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MCV Line-10

Technological possibilities of MCV machines / Technologische / Möglichkeiten der MCV Maschinen Material removal // Abspanleistung Tool // Werkzeug Spindle speed // Spindeldrehzahl Cutting rate // Schnittgeschwindigkeit Feed rate // Vorschub Material // Werkstoff Drilling // Bohren drill HM tips Ø 45 // Bohrer HM Platten Ø 45 face cutter Ø 63-6 teeth - 45° // Stirnfräser Ø 63-6 Zähne -45° drill HM tips Ø 45 // Bohrer HM Platten Ø 45 face cutter Ø 50-5 teeth-45° // Stirnfräser Ø 50-5 Zähne -45° drill HM tips Ø 45 // Bohrer HM Platten Ø 45 face cutter Ø 63-6 teeth-45° // Stirnfräser Ø 63-6 Zähne...

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MCV Line-11

MCV 1000 SPRINT 5AX Is intended for precision and quick machining of the complex surface and forms in five axes and allows boring, boring operation, reaming, threading and milling of workpieces from five sides. Automatic tool change from the magazin allows the work in automatic cycle. The machine allows the application of productive tools with internal coolant supply (option). Ist für die genaue und schnelle Bearbeitung von komplizierten Flächen und Formen in fünf Achsen zu bestimmt und ermöglicht Bohren, Ausbohren, Reiboperation, Gewindeschneiden und Werkstückfräsen auf fünf Seiten. Der automatische...

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MCV Line-12

Spindle, the heart of the machine / / Die Spindel, das Herz der Maschine — Grosse Auswahl an Spindeln mit hohem Drehmoment bis hin zu hoher Drehzahl. — Wide range of spindles from POWER to high-speed — State-of-art spindles with built-in drive — Modernste Spindeln mit integriertem Antrieb („built-in“) — Water flow cooling of spindles using separate cooling aggregate with high cooling performance — Wasser-Durchlaufkühlung der Spindeln, inkl. eigenes Kühlaggregat mit hoher Kühlleistung — Continuous speed regulation — Stufenlose Drehzahlregulierung — Configurable tool magazine, standard from 24...

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MCV Line-13

Output / Leistung S1 Output / Leistung S6 - 40% Torque / Drehmoment S1 Torque / Drehmoment 40% Output / Leistung S1 Output / Leistung S6 - 40% Torque / Drehmoment S1 Torque / Drehmoment 40%

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.