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Quick Mold Change Systems QE - QB - QM

Quick Mold Change Systems QE - QB - QM
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Quick Mold Change Systems QE - QB - QM

Product catalog summary
Overview: The document provides comprehensive technical specifications and operational procedures for the Air Clamp System used in molding machines, focusing on quick mold changes in manufacturing environments.
Specifications: The Air Clamp System features a pneumatically driven mold clamp with a built-in booster, offering clamp capacities from 10 kN to 63 kN. It is suitable for molding machines up to 350 tons, operating within a temperature range of 0 to 120°C, and capable of up to 20 operations per day.
Operation Procedures: Key steps for loading and unloading molds include using a crane for support, setting the machine to mold change mode, ensuring the nozzle is in the back condition, and using the clamp control panel to lock and release the mold. Safety measures such as closing the safety door and confirming lamp indicators are emphasized.
Components: The system includes QB, QE, and QM clamps, valve units, control panels, mold support blocks, and safety blocks, all designed for efficient and secure mold clamping and release.
Performance and Safety: The system requires a minimum air pressure of 0.3 MPa and can handle a maximum operating pressure of 0.8 MPa. Adherence to specified clamping capacities and maintaining mold thickness accuracy are crucial.
Recommendations: Users should contact the manufacturer for operations exceeding specified limits or for custom specifications. Regular maintenance and adherence to guidelines are recommended for optimal performance and safety.
Switch Type and Accessories: Specifications for proximity switches, such as the Yamatake FL7M-7T7HD model, are detailed, supporting various voltage options. The air cylinder can be mounted on either side, with optional configurations available.
Clamping Specifications: Clamping capacities range from 25kN to 63kN, with slide strokes from 25mm to 200mm. Maintaining air pressure above 0.39 MPa is essential to avoid malfunction.
Model Examples: Examples like QE0250-125-5L-H-T001 illustrate clamping capacity, slide distance, voltage, air cylinder position, and type, with detailed dimensions and model codes provided.
Air Clamp Specifications: Specifications include model codes, clamping capacity, mold thickness, and optional high-temperature types, with air pressure requirements and residual clamping force details.
Performance and Dimensions: Performance curves show the relationship between supply air pressure and clamping force, with detailed dimensions for various models.
Operation Control Panel: Specifications include power supply voltage, power capacity, and output relay rating, featuring push buttons, display lamps, and key switches for operations.
Interlock Input and Output: Describes interlock input and output signals for molding machines, indicating readiness for mold opening and other statuses.
Standards and Recommendations: Stainless steel pipes and nylon tubes are recommended for air piping to prevent rust. Pressure settings for primary and secondary pressures and guidance on using relief valves during maintenance are provided.
Key Components and Circuit Symbols: Circuit symbols for various clamp applications and components like solenoid valves, pressure switches, and filter regulators are included, with model codes and design numbers.
Critical Information: Key signals and conditions such as mold open and close confirmations, clamp alarms, and hydraulic pressure demands are highlighted, stressing the importance of correct signal transmission to prevent damage.
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Catalog excerpts

Quick Mold Change Systems QE - QB - QM-1

AIR CLAMP SYSTEM AIR CLAMP VALVE UNIT OPERATION CONTROL UNIT

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Quick Mold Change Systems QE - QB - QM-2

1 QUICK MOLD CHANGE SYSTEMS Pneumatically driven mold clamp of which size reduction is realized by using a power cylinder having a newly developed built-in booster. A series consisting of clamp capacity from 10 kN (1 ton) to 63 kN (6.3 ton) completed. The clamps can deal with the molding machines of up to 350 ton class. The clamps satisfy the minimum mold thickness of almost all molding machines because of their small and compact design. They are most suitable for small size motor operated molding machines for producing semiconductors, food and medical components because of pneumatic drive. 2...

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Quick Mold Change Systems QE - QB - QM-3

2 QB0100 QB0160 QB0250 QB0400 QB0630 QE0100 QE0160 QE0250 QE0400 QE0630 QM0100 QM0160 QM0250 QM0400 QM0630 QB/QE Clamp QM Clamp QE CLAMP FIXED PLATEN MOVABLE PLATEN FIXED PLATEN MOVABLE PLATEN MOLD SUPPORT BLOCK (MH-S) TO MOLDING MACHINE AIR AIR VALVE UNIT FILTER REGULATOR MOLD SAFETY BLOCK(MJ) OPERATION CONTROL PANEL QM CLAMP GUIDE BLOCK(MG) MOLD SUPPORT BLOCK (MH-S) TO MOLDING MACHINE AIR AIR VALVE UNIT FILTER REGULATOR MOLD SAFETY BLOCK(MJ) OPERATION CONTROL PANEL Standard System Clamp 500 750 1500 2500 3500 8 8 8 8 8 40 64 100 160 252 MV9010-UU-5 (MV9010-UUTT-5) MH03 MJ0010 MJ0020 MG MH04...

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Quick Mold Change Systems QE - QB - QM-4

3 AIR CLAMP QB 025 0 V Design No. T––– MODEL CODE mm kN mm mm 1.0 0.3 QB0100 QB0160 QB0250 QB0400 25 25 9 7 4 1 3.4 0.6 2.8 77 71 16 16 6 4.5 2.6 0.6 2.8 0.6 2.2 42 38 10 10 3.5 2.9 1.6 0.4 2.6 0.6 2 23 21 40 40 14.5 11.5 6.5 1.5 4.3 0.6 3.7 162 150 1.6 2.6 4 6.5 QB0630 63 63 22 17 10 2.3 4.6 0.8 3.8 265 244 10 Full stroke Clamp stroke Stroke margin Air cylinder volume(cm3) Model Clamp capacity Working temperature Working frequency Lock side Release side 0.4MPa 0MPa 0.8MPa 0.4MPa 0MPa Retaining force (kN) Clamp force (kN) Air pressure Air pressure Air pressure Air pressure Air pressure SPECIFICATIONS...

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Quick Mold Change Systems QE - QB - QM-5

4 c d 0.2 b a J L KA KB RA RB S E P FA G FB FC FA G FB FC E S h 0.2 P J L KA KB RA RB QB0400,QB0630 QB0100,QB0160,QB0250 QB0100 51 QB0160 QB0250 QB0400 QB0630 Model E FA FB FC G J KA KB L P RA RB S X MIN.a MIN. MIN.h MAX.h 61 55 62 45.5 24.5 12 38 66 104 6 21 27 11 10 6.5 15 0.2 30 0.2 65 68 55 29.5 14 42 73 115 6.5 22 32 13 12 8 15 0.2 35 0.2 73 77 73 67 35.5 16 49 85 134 7 25 42 15.5 14 9.5 20 0.2 40 0.2 93 95 89 86 44.5 21 59 105 164 8 36 49 20 18 12 25 0.3 50 0.3 115.5 117 110 108 55.5 24 71 121 192 9 42 57 24.5 22 14 30 0.3 60 0.3 Rc1/8 C OUTLINE DIMENSIONS Lock port 2 X Thread Lock port...

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Quick Mold Change Systems QE - QB - QM-6

5 AIR CLAMP QE 010 0 25 5 L H Design No. MODEL CODE T––– This number represents the main specification of the clamp’s T-slot stem and the clamping height.After the specification is confirmed, we will createa number. QE0100 QB0100 10 25 150 QE0100 QE0160 QE0250 QE0400 QE0630 QE0160 QB0160 16 25 150 QE0250 QB0250 25 25 150 QE0400 QB0400 40 25 200 QE0630 QB0630 63 25 200 AS2201F-01-06S Model QB clamp model code Clamp capacity Slide stroke Drive cylinder supply air pressure Working temperature Working frequency (kN) (mm) (MPa) (MPa) Clamp supply air pressure Normal (recommended) Minimum SPECIFICATIONS...

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Quick Mold Change Systems QE - QB - QM-8

7 AIR CLAMP Q M 025 0 30 V Design No. MODEL CODE Clamping capacity(See specifications) Mold thickness (h dimension) 20: h dimension 20mm 30: h dimension 30mm Optional code V: for high temperature(0`120Ž) Remarks 1. In order to maintain the release condition, it is necessary to supply the release port with air at a pressure of 0.3 MPa or more. 2. The residual clamping force* means the clamping force when air pressure is lowered to zero from the condition of clamping at an air pressure of 0.4 MPa. Example QM0250-30V Clamping capacity 25kN Mold thickness 30mm High temperraturetype(0`120Ž) SPECIFICATIONS...

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Quick Mold Change Systems QE - QB - QM-10

9 9010 MV9010 UUTT 5 N Design No. MODEL CODE Example MV9010-UU-5 For QM clamp Clamp circuit in tandem Control voltage DC 24 V Control voltage 1: AC 100 V 2: AC 200 V 3: AC 110 V 4: AC 220 V 5: DC 24 V Optional code N: NPT *1 Circuit type U: Circuit for clamp (with pressure switch) T: Circuit for slider (without pressure switch) 1 When "N" is selected from the optional code, each dimension is described in "inch" in the specifications and the other documents. Circuit symbol Content Applied clamp: Example U UU UUU UUTT Typical Clamp Application Only the upper die of a vertical molding machine Simultaneous...

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Quick Mold Change Systems QE - QB - QM-11

10 Many types of KOSMEK Operation Control Panel are available corresponding to each mold exchange system. OPERATION CONTROL PANEL YMB070 V 10 EHN Oprional code E:With proximity switch to detect mold position H:When six to eight proximity switches per one side are used to detect mold position N:Name plates in English Example YMB070-VHB-10 For variable width molds For QB and QM clamp With pressure switch in clamp circuit Design No. HB Clamp to be applied HB:QB and QM clamp HE:QE clamp MODEL CODE Power supply voltage Power capacity Output relay rating AC200V (AC200 240V) 50/60Hz DC24V 0.5A 1.0A...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.