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Lift cylinder with sensing valve LLW

Lift cylinder with sensing valve LLW
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Lift cylinder with sensing valve LLW

Product catalog summary
Specifications and Requirements:
The spool's operating hydraulic pressure must exceed 1MPa, and meter-out control should be used to enhance the air catch sensor's responsiveness. Ensure the use of appropriate hydraulic fluid by consulting the Hydraulic Fluid List.

Pre-Piping Procedures:
Thoroughly flush pipelines, connectors, and fixture circuits to remove dust and debris. Apply sealing tape 1-2 times in the screwing direction to prevent oil leakage and maintain cleanliness.

Mounting Instructions:
Use four hexagon socket bolts with a tensile strength of 12.9 for cylinder mounting, adhering to specified torque. Use a spanner for attachment mounting/removal, following the torque table.

Speed Adjustment and Air Bleeding:
Adjust rod speed to less than 100mm/sec to prevent wear. Release air from the circuit before speed adjustment. For air bleeding, reduce hydraulic pressure to below 2MPa, loosen the cap nut, and bleed air from the circuit's highest point.

Maintenance and Inspection:
Regularly check and retighten bolts/nuts, clean around the piston rod, and ensure no air is in the circuit. Store products in a cool, dark place and contact the manufacturer for overhaul and repair.

Warranty Information:
The warranty period is 18 months from shipment or 12 months from initial use, excluding defects from improper maintenance, misuse, unauthorized repairs, or natural disasters.

Safety and Handling Notes:
Only qualified personnel should handle hydraulic machines. Ensure safety measures are in place before inspection or removal. Do not disassemble or modify equipment, as this voids the warranty.

Hydraulic Fluid List:
Includes manufacturers like Showa Shell Sekiyu, Idemitsu Kosan, and ExxonMobil, with specific fluid types listed.

Flow Control Circuit Notes:
For single acting cylinders, control flow during lock action and use free-flow valves for release. For double acting cylinders, use meter-out circuits for both locking and release sides. Ensure proper circuit design to prevent malfunction and damage.
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Catalog excerpts

Lift cylinder with sensing valve LLW-1

Lift Cylinder with Sensing Valve Compact and space-saving lift cylinder

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Lift cylinder with sensing valve LLW-2

Lift cylinder with sensing valve Hydraulic double action Compact and space-saving lift cylinder With built-in action confirmation valve LLW is ideal for automated equipment. The stroke can be set from every 5 mm. LLW is much more compact than the conventional model LL. <Conventional model> <New model>

 Open the catalog to page 2
Lift cylinder with sensing valve LLW-3

Feature Sectional structure Action description Model No. indication Specifications ^x^-erna| dimensions Accessories Performance curve ©Application sample ©Sectional structure Mounting speed control valve Select from the 4 tip shapes • 3 body sizes which are most suitable to space-saving. • Built-in sensing valve enables to design an extremely small height fixtures. Minimum air leaks when detecting air sensor. Air sensor with small flow rate is also available. • The stroke can be set from every 5mm in the range of 10~50mm(75mm)^1 • Tip shape is selectable from 4 types Female threaded Male threaded...

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Lift cylinder with sensing valve LLW-4

Lift cylinder with sensing valve ©Action description S<The drawings show LLW-CAE (With sensing valve on the both ends) Push-end detecting valve - Supplying hydraulic pressure to push side Nozzle opened Supplying hydraulic pressure to pull side Air catch sensor ( OFF ] Nozzle closed Push-end detection Pull-end detection Hydraulic pressure Hyd. port: Push side Hyd. port: Pull side Push-end detection Pull-end detection Push (Hydraulic port: When supplying hydraulic pressure to push side) (The spool of the pull-end detecting valve ascends and the nozzle hole is opened m) [ Air catch sensor on pull...

 Open the catalog to page 4
Lift cylinder with sensing valve LLW-5

Sectional structure Action description Performance curve External dimensions Accessories ■Pull-end detecting valve- pressure to pull side Air catch sensor Pull (Hydraulic port: When supplying hydraulic pressure to pull side) (The spool of the push-end detecting valve moves and the nozzle hole is opened [ Air catch sensor on push end is OFF ] ■Z-.2. Refer to P. 3 for action description of the valve for push-end detection. Operating hydraulic pressure of spool should be more than 1 MPa. To improve responsiveness of air catch sensor ON^OFF, control cylinder action by meter-out (to produce back pressure),...

 Open the catalog to page 5
Lift cylinder with sensing valve LLW-6

Lift cylinder with sensing valve ® Action description (Explanation about sensing and air sensing chart) Action confirmation can be conducted by detecting differential pressure with the air catch sensor connected to the push-end detecting port and pull-end detecting port. Sensing valve • Air catch sensor is required in order to conduct the action confirmation. Sensing can be done by the air catch sensor with small air flow (recommended models are in the chart below). Recommended operating air pressure : 0.2MPa Recommended air catch sensor • In order to carry out stabilized detection, the number...

 Open the catalog to page 6
Lift cylinder with sensing valve LLW-7

Sectional structure Action description Performance curve External dimensions Accessories Number directly connected to clamp: 1 1. This sensing chart shows the relationship between the stroke and detection circuit air pressure. 2. The detection pressure varies depending on the number of cylinders connected per circuit. Sensing pressure declines as the number of connected cylinders increases. (Maximum number of cylinders connected: 4) 3. The features may vary as per the air circuit structure. Please contact us for details. 4. Sensing symbol [R] detects only push end and Q] detects only pull end....

 Open the catalog to page 7
Lift cylinder with sensing valve LLW-8

Lift cylinder with sensing valve Body size Indicates the cylinder outer diameter (0 D). 0 : Revision number of product Piping method C : Gasket type (With G thread plug) With G thread plug Possible to attach speed control valve < Speed control valve (BZL) is sold separately. Please refer to P.11. B : Female threaded (With anti-rotation pinhole) Sensing valve E : Sensing valves on both sides H : Sensing valve on push side J : Sensing valve on pull side Push-end detection valve Pull-end detection valve Stroke value : Full stroke Full stroke Full stroke is set by every 5mm Example : Full stroke...

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Lift cylinder with sensing valve LLW-9

Sectional structure Action description Model No, indication . Specifications Externa I dimensions Performance curve Supply hydraulic pressure (MPa) Supply hydraulic pressure (MPa) 1. The chart and graph show the relationship between the cylinder force and supply hydraulic pressure. 2. Cylinder force (kN) is the theoretical value. Actual force may decrease because of friction and pressure loss.

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Lift cylinder with sensing valve LLW-10

Lift cylinder with sensing valve Tip shape [A]: Female threaded[B]: Female threaded (With anti-rotation pinhole) * The drawings show LLW-CAE / LLW-CBE. (Able to mount speed control valve) @ Tip Shape Refer[A] pinhole option dimension for not mentioned size below. SSI. Mounting bolts are not provided. Please prepare based on dimension S. ■Z-.2. Air venting hole must be opened to the atmosphere. S<3. The port name is marked on the body surface. (PUSH HYD.: Hydraulic port on push side, PULL HYD.: Hydraulic port on pull side, PUSH CHECK: Air port on push side, PULL CHECK: Air port on pull side)

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Lift cylinder with sensing valve LLW-11

Sectional structure Action description Model No. indication Specifications [X(erna| j|jmensjons Performance curve @ Machine dimensions for mounting area 'Air port: pull-end detection Hydraulic port: push side Make sure no burr Vent port processing range m Air port: push-end detection Make sure no burr When the mounting hole is a through hole, there is no need to follow dimension FA >83. Make a decision according to the plate thickness. When proccesing the bottom) xVent port processing range Notes (When proccesing the side) >i< 4. The FC depth of the mounting bolts should be decided from dimension...

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Lift cylinder with sensing valve LLW-12

Control valve speed control valve (For low pressure) ® Model No. indication (Speed control valve for low pressure) 10 : Thread part G1/8 thread 0 : Revision number of product Control method Circuit symbol: Meter-out Hydraulic pressure. supply side Cylinder side Notes 1. Flow control circuit for double acting cylinder should have meter-out circuits for both the locking and release sides. Meter-in control can have adverse effect by presense of air in the system.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.