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High-power pneumatic Swing clamp WHE

High-power pneumatic Swing clamp WHE
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High-power pneumatic Swing clamp WHE

Product catalog summary
Overview: The document provides comprehensive technical specifications and operational guidelines for high-power pneumatic clamping systems, focusing on the WHE model swing clamp. It emphasizes the advantages of pneumatic systems over hydraulic systems, such as cost efficiency, energy savings, and space-saving benefits.
Main Sections:
  • Specifications: Details include clamping force, holding force, and operating pressure ranges for various models. A mechanical lock feature enhances holding force to three times the clamping force.
  • Procedures: Instructions cover the operation of the swing clamp, including the sequence of air pressure application for clamping and releasing workpieces.
  • Norms and Standards: Specifies the operating temperature range and the type of fluid (dry air) to be used, ensuring compliance with safety and performance standards.
  • Recommendations: Suggests using pneumatic systems to eliminate hydraulic power packs, reducing implementation costs by approximately 30%.
  • Accessories and Options: Offers options such as quick-change levers, air sensing manifolds, and different swinging angles for customization.
  • Cautions: Advises on correct pressure settings and lever design considerations to prevent operational issues.
Key Data and Insights:
  • Pneumatic systems offer a 30% cost reduction compared to hydraulic systems.
  • Clamping force is enhanced by a mechanical lock, providing a holding force three times greater than the clamping force.
  • Available in five body sizes, cylinder force ranges from 0.23 to 3.86 kN, with a supply pneumatic pressure of 0.45 MPa.
  • Supports various applications, including press fit, cleaning, backside processing, and machining processes.
Conclusion: The high-power pneumatic swing clamp model WHE is a versatile and efficient solution for industrial clamping needs, offering significant advantages in terms of cost, energy efficiency, and operational flexibility.
Specifications and Design Considerations:
  • Ensure products are used according to specifications to prevent damage.
  • Design swing levers with minimal inertia for accuracy and reduced wear.
  • Protect piston rods from spatter in welding applications.
  • Ensure parallel clamp and mounting surfaces on sloped workpieces.
  • Gradually adjust swinging speed using a speed controller.
  • Use clean air with an air filter; lubrication is unnecessary unless consistently maintained.
Installation and Mounting Procedures:
  • Thoroughly clean components before installation to prevent contamination.
  • Use specified torque values for mounting bolts.
  • Ensure proper alignment and cleanliness when mounting or removing swing levers.
  • Adjust swinging speed with reference to the Action Tolerance Time Graph.
  • Regularly check and retighten bolts and levers as needed.
Maintenance and Inspection:
  • Regularly clean around the piston rod and plunger to prevent seal damage and leaks.
  • Check for abnormalities in bolts and parts before restarting equipment.
  • Regularly tighten components and check for smooth operation and absence of abnormal noise.
Warranty and Safety Notes:
  • The warranty period is 18 months from shipment or 12 months from initial use.
  • Warranty covers defects due to faulty design, materials, or workmanship, excluding misuse or unauthorized modifications.
  • Only qualified personnel should handle and maintain hydraulic machines and air compressors.
  • Ensure safety measures are in place before removing or inspecting equipment.
  • Do not disassemble or modify equipment, as this voids the warranty.
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Catalog excerpts

High-power pneumatic Swing clamp WHE-1

PNEUMATIC SWING CLAMP Clamping force which replaces hydraulic clamp Development of high power pneumatic swing clamp Lever length Supply pneumatic pressure Clamping force Clamping force compared with current product of our company (compared with WCA) about times Available in five body sizes Cylinder force is

 Open the catalog to page 1
High-power pneumatic Swing clamp WHE-2

Feature Application Sample Model No. indicator Effects of introducing Action description Specifications Performance curve External dimensions Air sensor option Lever c The hydraulic power pack and clamping systems can be eliminated by using pneumatic systems. Implementation cost comparison Piping parts Hydraulic unit Piping parts Hydraulic equipment Pneumatic equipment High-power pneumatic Manual application Pneumatic series Hydraulic series Valve / Coupler Hydraulic unit Caution / Other High-power pneumatic swing clamp High-power pneumatic High-power pneumatic work support Holding force Clamping...

 Open the catalog to page 2
High-power pneumatic Swing clamp WHE-3

High-power pneumatic swing clamp ©Application sample <Forthe machining process> <For the cleaning process> # Action description S;This drawing is simplified diagram. The component of parts is different from it's real. Clamping force (In the middle of pressure rising) CD Swing operates while a piston © Piston descends perpendicularly after the completion of swing until a lever clamps the work. (Please clamp a work within the range (Pressure rising completion) The internal mechanical lock operates and clamping force and holding force achieved.

 Open the catalog to page 3
High-power pneumatic Swing clamp WHE-4

Feature I Application Sample Model No. indicator Effects of introducing Action description Specifications Performance curve External dimensions Air sensor option Lever design dimension; Standard type External dimension Clamp with 90° swing Model WHE-D External dimension Air sensing manifold option Model WHE-M External dimension Air sensing piping option Model WHE-N Clamping action is possible External dimension Connecting air sensor is available Quick-change lever type External dimension Quick change lever type that is available as option is easy to attach and detach the lever Simple exchange...

 Open the catalog to page 4
High-power pneumatic Swing clamp WHE-5

High-power pneumatic swing clamp 060 : Cylinder force 0.6kN (Pneumatic pressure 0.5MPa) 100 : Cylinder force I.OkN (Pneumatic pressure 0.5MPa) 160 : Cylinder force 1.6kN (Pneumatic pressure 0.5MPa) 250 : Cylinder force 2.4kN (Pneumatic pressure 0.5MPa) 400 : Cylinder force 3.9kN (Pneumatic pressure 0.5MPa) Cylinderforce differs from clamping force and holding force. 0 : Revision number of product Piping method A : Gasket type (with ports for speed controller) G : Gasket type (with R thread plug) S : Piping type (Rcthread) speed control valve (BZW) is sold separately Refer to the page 151 fordetai...

 Open the catalog to page 5
High-power pneumatic Swing clamp WHE-6

Feature Application Sample Model No, indication Effects of introducing Action description Specifications Performance curve External dimensions Air sensor option Lever design dimensions High-power pneumatic Manual application m. F,F1 ,F2 : Clamping force(kNKFk.Fkl , Fk2 : Holding force (kN), P : Supply air pressure (MPa) s L, LI ,L2 distance between the piston center and the clamping point (mm) s L3 :(mm). iSS2. Only when it locks within the range of clamp stroke, it can meet the specification value of cylinder output force, clamping force, holding force, and the completion position repeatability...

 Open the catalog to page 6
High-power pneumatic Swing clamp WHE-7

High-power pneumatic swing clamp WHECH0-2DDD-P : When used balance lever type, the performance curve in graph. Please calculate it with the specification's formula. Clamping force calculation formula ^1 (kN) F =(1.1666 - 0.00287 X L) XP

 Open the catalog to page 7
High-power pneumatic Swing clamp WHE-8

Application Sample Model No. indicatior Effects of introducing Action description Specifications Performance curve External dimensions Air sensor option Lever design dimensions High-power pneumatic Manual application Pneumatic series ^How to read the clamping force curve} Clamping force is about 1.1 kN. Hydraulic series Valve / Coupler Hydraulic unit Caution / Other High-power pneumatic swing clamp F : Clamping force (kN) , P : Supply air pressure (MPa) , L : Lever length (mm). This graph shows the relationship between the clamping force(kN) and the supplied air pressure (MPa). Cylinder output(When...

 Open the catalog to page 8
High-power pneumatic Swing clamp WHE-9

High-power pneumatic swing clamp ® Holding force diagram WHECH0-2DDD-P : When used balance lever type, the performance curve in graph. Please calculate it with the specification's formula. Holding force formula *3 (Fkia Limit line value) Holding force (kN) Non-usable range(l Limit line Holding force formula *3 (Fkia Limit line value) Holding force (kN) Non-usable range(l Limit line Holding force formula *3 (Fkia Limit line value) Holding force (kN) Non-usable range(l Limit line Holding force formula *3 (Fkia Limit line value) Limit line

 Open the catalog to page 9
High-power pneumatic Swing clamp WHE-10

Application Sample Model No. indicatior Effects of introducing Action description Specifications Performance curve External dimensions Airsensor option Leverc High-power pneumatic Manual application Pneumatic series Supply air pressure 0.3MPa s Lever length L=50mm Holding force is about 2.1 kN. Supply air pressure 0.3MPa s Lever length L=100mm ~ The calculated value becomes the holding force of the .a point A, but it becomes a non-usable range. The value of intersection B which met the limit line becomes holding force which can counter to reaction force, and holding force becomes about 1.5kN....

 Open the catalog to page 10
High-power pneumatic Swing clamp WHE-11

High-power pneumatic swing clamp ©Action time graph Adjustment of swinging time This graph show allowable action time against lever inertia moment Please make sure that the operating time should be behind the operating time shown in graph. Excessive action speed can reduce stopping accuracy and harm internal parts. Lock action tolerance time (sec) Release action tolerance time

 Open the catalog to page 11
High-power pneumatic Swing clamp WHE-12

Feature Application Sample Model No. indication KMH Br, ,. ,. , . ,. .„ , ,. , , . / , .J r .c. t. Performance curve External dimensions Air sensor option Lever desiqn dimensions zfrects or introducing Action description Specifications1*' High-power pneumatic Manual application Pneumatic series [How to read the Action time tolerance graphs Lever inertia moment: 0.005 kg-nv Cl)90°swing action time (sec) when locking ©90°swing action time (sec) when Releasing ©Full action tolerance time when locking ©Full action tolerance time when releasing Lock action tolerance time (sec) 1. The whole operating...

 Open the catalog to page 12

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.