blow-molding machine for PET bottles KSB 4L
blow-molding machine for PET bottles KSB 4L
The KSB 4L stretch blow-moulding machine is engineered for producing PET bottles ranging from 0.1 to 2.5 liters. It accommodates a maximum bottle diameter of 110 mm and a length of 340 mm. Equipped with four cavities, it can produce up to 6,800 bottles per hour. The heating system comprises four modules and eight zones, with a heating capacity of 46 kW. The machine operates at a voltage of 3 x 230/400 V and a frequency of 50 or 60 Hz, with an installed power of 56 kW and an average power consumption of 36 kW. Cooling water requirements include a maximum pressure of 3 bar and a flow rate of 6.6 m3/h.
The operation involves preform feeding, heating, blowing, and discharge. Preforms are moved from a hopper to a roller sorter, oriented by their neck-ring, and guided to the feed rail. The heating process involves continuous rotation through a heating zone, monitored by an infrared camera. The blowing process transfers preheated preforms to the blow mould, where they are sealed and shaped under pressure. Finally, bottles are cooled, deaerated, and transported to the discharge chute.
The KSB 4L series offers a compact and robust design, ensuring optimal cost-performance, flexibility, and efficiency. It features a simple sequence of movements, reducing maintenance needs and wear. The machine allows for quick and easy mould changes, with excellent access to components. It supports flexible preform feeding and can produce bottles according to specific customer requirements.
The heating system allows for quick exchange and connection of modules, with a patented adjustment system for precise infrared lamp positioning. The blowing station is fully exchangeable, with adjustable opening paths for different bottle diameters. The bottle discharge process is designed for direct connection to air conveyor sections.
The machine features a touch-screen operation panel mounted on a pivoted arm, allowing for the entry of all parameters for preform and bottle types. It includes password protection for security.
- Adaptability to bottle diameter with quick and reliable locking of blow molds.
- Neck-handling procedure for bottle output post-blow molding.
- Designed for direct connection to air conveyor systems.
- Operation via a touchscreen mounted on a swivel arm, allowing flexible placement.
- Input of all parameters for preform and bottle types with password protection.
- Modular Heater: Efficient heating module for preforms.
- Preform Infeed: System for feeding preforms into the machine.
- Operating Touchscreen: User interface for machine operation.
- Linear Unit: Transports preforms to the blow molds.
- Professional team for bottle design consultation and mold building.
- Quick delivery of spare and wear parts with expert technical support.
- Attractive training offers and machine start-up by experienced specialists.
- Remote diagnostics and problem-solving via modem-based telecommunication (analog, ISDN, or GSM) with the Kosme center.
- Excellent access to all machine components for quick and easy mold exchange (30 minutes).
- Optional mold storage available.
Catalog excerpts
Der kompakte,robuste und bersicht-liche Aufbau der KSB The compact,robust,and well arranged structure of the KSB 4 L seriesis based on an innovative and techni- cally very simple concept.This system provides an optimum cost-perfor- mance ratio,as well as utmostflexibil- ity,operator-friendliness and produc- tion efficiency.This machine is distinguished by itsinnovative and technological concepts in combination with a non-complexsequence of movements and animpressive capacity performance.With the La costruzione compatta,robusta esemplice della KSB Serie- 4 L mitbeeindrucken-den Kapazittsleistungen...
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Produktion qualitativ hochwertigerPET-Flaschen bei reduziertem Ener- gie- und Luftverbrauch Flexible Preformzufhrung (rechts oder links von der Maschine sowie gerader Einlauf mglich) Flaschenproduktion genau nach Kundenvorgaben mit Production of high-quality PET bottles with reduced energy and air consumption Flexible preform feed (possible to the leftor rightof the machine,as well as linear infeed) Bottle production with Produzione di bottiglie-PET di alta qualit춠 con consumo denergia ed aria ridotto. Alimentazione flessibile delle preforme (possibilitҠ di ingresso dal lato sinistro,destro e...
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Preformzufuhr Preform Feed Alimentazione preforme Heizprozess Heating Process Processo di riscaldamento Die im Vorratsbehlter deponiertenPreforms werden miteinem Steilfr- derband in den Rollensortierer bef䶶r- dert.Dortwerden die Preforms am Neckring hngend ausgerichtetund in die Zufhrungsrampe gef伶rdert. The preforms,which are stored in thehopper,are transported to the roller sorter via a steep beltconveyor.Here, the preforms are oriented hanging on their neck-ring and guided to the feed rail. Le preforme depositate nel serbatoiovengono trasportate nella seleziona- trice a rulli con un nastro...
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Blasstation: Stazione di soffiaggio: Als EinheitkomplettwechselbarVariabel einstellbarer ffnungs-weg in Abh֤ngigkeitdes Flaschen-durchmessersSchnelle und absolutzuverlssigeVerriegelung der Blasformen Unit sostituibile completamenteDistanza di apertura regolabile aseconda del diametro del formatoda lavorareFissaggio degli stampi di soffiag-gio veloce ed assolutamente sicuro Blowing Station: Exchangeable as complete unitVariably adjustable opening pathdepending on the bottle diameterVery quick and absolutely reliablelocking of the mould carriers Heizsystem: Heating System: Sistema di riscaldamento:...
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Formenschrank (optional) Mould storage (optional) Magazzino formati(optional) LineareinheitbefrdertPreforms in die BlasformenLinear unittrans-porting the preformsto the blow mouldsUnit linearetrasporta le preforme negli stampi di soffiaggio HervorragenderZugang zu allen Komponenten im Innenraum der Maschine,dadurch schneller und einfa- cher Formenwechsel (30 Min.)Excellentaccess to allcomponents inside the machine 栖 there- fore quick and easy exchange of moulds (30 minutes)Laccesso facilitato atutti i componentiinstallati allҒinterno della macchina rende pi agevole il cambio formato (30 min.)...
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