XL 800
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Double-sided and Fully Automated Tablet Press

Innovations Made in Berlin Since 1919 Focus Drives Perfection Specialization is the key. Since 1919, KORSCH has focused on its core competency of tablet compression technology. This focus and resulting experience base is the foundation for the broadest and most innovative product line for tablet compression technology. KORSCH offers an optimal solution for virtually every tablet compression application – through initial feasibility, research, scale-up, clinical production, and full scale 24/7 production. KORSCH presses are used successfully all over the world and are supported by a global...

High Capacity The KORSCH XL 800 double-sided tablet press is the largest offering in the proven XL-series and was developed for high speed, high volume, and fully automated production. The XL 800 is the most productive tablet press in the world, 100 kN Main Compression Force 100 kN Main Compression Force offering an extremely robust and rugged design which permits precision tablet weight control at the highest production speeds. Single-Layer 100 kN Main Compression Force Multi-Tip Tools Temperature Sensitive Tablets Deep Fill Tablet Special Applications

High Efficiency The KORSCH expertise is the optimal utilization of the pitch circle of the tablet press, from die filling to tablet ejection. The design concept of the XL 800 including the rear multifunction cabinet with all major press components, and the open compression zone design, offers superior access for operation, cleaning, changeover, and maintenance. The larger pitch circle of the XL 800 turret insures a long, smooth cam track design which permits maximum press speeds while maintaining precision weight control. The XL 800 uses standard EU and TSM press tools and a standard PLC...

High Efficiency User Friendly Operation Optimal Control and Full Compliance

The design concept of the XL 800, with the multi-function column at the rear of the machine, and the carrier plate design which eliminates the need for corner columns around the compression zone - offers optimal access for machine set-up, cleaning, changeover, and maintenance. The through-the-wall installation option offers the highest standard in GMP with access to all major machine components from the service area, outside of the compression suite. Single and Bi-Layer Flexibility The XL 800 offers a simple conversion kit to permit the press to produce both single and Bi-Layer Tablets. The...

Minimal Noise and Vibration The unique and patented design of the carrier plate, with pneumatic dampers, fully isolates vibration from the head piece and machine base. The result is an extreme reduction in operating noise level, even with high compression forces and high press speeds. ■ Very low noise emission < 80 dB(A) ■ No vibration transmission to the floor of the compression room ■ No segregation of powder in the feeding system which can occur with machine vibration

Optimal Control and Full Compliance KORSCH controls are based on a standard Siemens or standards, including WinCC and WonderWare, which are Allen-Bradley PLC. The touch screen HMI also uses industry operating on an industrial PC platform. User friendly touch screen control The main screen presents all important press parameters in a graphical format. The language may be changed at the push of a button. ■ Press force control ■ Single-tablet rejection ■ Product recipe ■ Batch reporting 21 CFR Part 11 Compliant KORSCH controls permit full compliance with 21 CFR Part 11. ■ Password login with...

Special Features The XL 800 offers a range of special features, including: ■ High containment and wash-in-place execution (WipCon®) including peripheral equipment for OEB 5 containment applications (< 0.1 pg/m3) ■ Medium containment (OEB 3) execution for hormone production ■ Deep fill (28 mm) for lollipop execution, tablet thickness to 14.5 mm ■ Bi-Layer Conversion Kit ■ Multi-Tip Tool Production

KORSCH America Inc. 18 Bristol Drive South Easton, MA 02375 USA Phone: +1 (508) 238-9080 Fax: +1 (508) 238-9487 E-Mail: sales@korschamerica.com KORSCH AG – Berlin Breitenbachstraße 1 13509 Berlin Germany Phone: +49 (0)30 43576-0 Fax: +49 (0)30 43576-350 E-Mail: berlin@korsch.de KORSCH 24/7 Service Helpline: Phone: +49 (0)30 43576-300 E-Mail: service@korsch.

Double-Sided and Fully Automated Tablet Press

Technical modifications reserved. The maximum compression force varies as a function of the tablet/punch size and output. The maximum output varies as a function of the material, tablet/punch size and compression force. KORSCH XL 800 presses comply with applicable safety regulations as well as with the guidelines applicable in the German chemical industry. They have been tested in accordance with EMC guidelines and are delivered with required CE certificate.