Catalog excerpts
Pharmaceutical Rotary Tablet Press
Open the catalog to page 1Innovations Made in Berlin Since 1919 Focus Drives Perfection Specialization is the key. Since 1919, KORSCH has focused on its core competency of tablet compression technology. This focus and resulting experience base is the foundation for the broadest and most innovative product line for tablet compression technology. KORSCH offers an optimal solution for virtually every tablet compression application – through initial feasibility, research, scale-up, clinical production, and full scale 24/7 production. KORSCH presses are used successfully all over the world and are supported by a global...
Open the catalog to page 2Two Machine Models … The XL 400 design offers a single-layer only, and a flexible single and multi-layer capability in two machine models that share a common platform, and fully interchangeable compo- nents. Depending on your product portfolio, you can select the SFP or MFP or combine both models and benefit from their common advantages and maximized compatibility. Dedicated High-Speed Single-Layer Production Discharge Chute MFP Flexible Single & Multi-Layer Production
Open the catalog to page 3The XL 400 platform permits complete turret and spare parts compatibility between the SFP and the MFP models. The SFP and MFP share an identical control system and HMI environment, and a process equivalent design to permit the transfer of single-layer products between machines. The SFP and MFP share common procedures for setup, changeover, and turret exchange. Offering a 100 kN pre and main compression capability, 120 RPM press speed capability, and an extended feeder length, the SFP is geared for high-speed production, offering a maximum output of 338,400 tablets per hour. An ergonomic and...
Open the catalog to page 4Common Platform for Enhanced Compatibility Functional Design Maximizes Productivity Optimal Control, User Friendly HMI, Fully 21 CFR Part 11 Compliant
Open the catalog to page 5Functional Design Maximizes Productivity The KORSCH design makes optimal use of the pitch circle – from die filling to tablet ejection. The strategic placement of all major components in the rear cabinet, and the open compression zone design, offers superior access for operation, cleaning, changeover, and maintenance. The isolation of the carrier plate virtually eliminates vibration and noise generation, and minimal parts are required for dis assembly and setup. The result is a streamlined design and an extremely efficient changeover process. Superior Accessibility to Compression Zone...
Open the catalog to page 6Minimal Noise and Vibration The unique and patented design of the carrier plate, with pneumatic dampers, fully isolates vibration from the head piece and machine base. The result is an extreme reduction in operating noise level, even with high compression forces and high press speeds. ■ Very low noise emission < 75 dB(A) ■ No vibration transmission to the floor of the compression room ■ No segregation of powder in the feeding system which can occur with machine vibration
Open the catalog to page 7Optimal Control, User Friendly HMI, Fully 21 CFR Part H Compliant KORSCH controls are based on a standard Siemens or Allen- standards, including WinCC and WonderWare, which are Bradley PLC. The touch screen HMI also uses industry operating on an industrial PC platform. User friendly touch screen control The main screen presents all important press parameters in a graphical format. The language may be changed at the push of a button. ■ Press force control ■ Single-tablet rejection ■ Product recipe ■ Batch reporting 21 CFR Part 11 Compliant KORSCH controls permit full compliance with 21 CFR...
Open the catalog to page 8Special Features The XL 400 offers a range of special features, including: ■ High containment and wash-in-place execution (WipCon®) including peripheral equipment for OEB 5 containment applications (< 0.1 pg/m3) ■ Medium containment (OEB 3) execution for hormone production ■ Deep fill (28 mm) for lollipop execution, tablet thickness to 14.5 mm ■ Micro-chip-in-tablet capability
Open the catalog to page 9KORSCH 24/7 Service Helpline: Phone: +49 (0)30 43576-300 E-Mail: service@korsch.de KORSCH America Inc. 18 Bristol Drive South Easton, MA 02375 USA Phone: +1 (508) 238-9080 Fax: +1 (508) 238-9487 E-Mail: sales@korschamerica.com KORSCH AG – Berlin Breitenbachstraße 1 13509 Berlin Germany Phone: +49 (0)30 43576-0 Fax: +49 (0)30 43576-350 E-Mail: berlin@korsch.
Open the catalog to page 10Pharmaceutical Rotary Tablet Press
Open the catalog to page 11Technichal modifications reserved. The maximum compression force varies as a function of the tablet/punch size and output. The maximum output varies as a function of the material, tablet/punch size and compression force. KORSCH XL 400 presses comply with applicable safety regulations as well the guidelines applicable in the German chemical industry. They have been tested in accordance with EMC guidelines and are delivered with required EC certificate. 2C Core-coated tablets technical data on request.
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