PharmaCota® FLEX 500
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Pharmaceutical Tablet Coater PharmaCota® FLEX 500 The Only Production Class Coater with Exchangeable Drums

The System Concept ... Advantages INNOVATION Production Scale Coater with Exchangeable Drums Enhanced coater utilisation Removable drum for inspection and cleaning Exchangeable drums for unmatched flexibility Interchangeable mixing baffles Patented Thomas Spray Bar Fully adjustable gun-to-bed angle/distance for all load sizes VERSATILITY Superior Performance for Every Application Manufacturing flexibility Film, sugar, functional, and drug layer coating Range of drums to suit processes Dedicate drums to product families Adapt easily to future needs Interchangeable spray bar and gun manifold...

... for Ultimate Flexibility Unprecedented flexibility of capacities 50l to 700l capability from a single cabinet Enhanced turndown to 25% of drum capacity Standard drum designs match existing TEI coaters Bespoke designs available on request Simple and rapid procedure Bespoke drum handling dolly available No powered removal or transport systems required F48 48“/190 litre F60, 60“/460 litre F60 XC , 60“/700 litre F48 XL 48“/270 litre F60 XL, 60“/530 litre FLEX 500 Flexible Concept Five different standard drum sizes are available. By using different baffles, the minimum effective fill volume...

The FLEX 500 Concept in Detail PharmaCotaSpray Manifold and Guns Solution Delivery Choice of single or multiple channel peristaltic pump Independent control of atomising and pattern air pressures Choice of solution preparation executions for simple interface to the coater Any commercially available spray gun can be used External positioning and fully adjustable to bed distance Flexibility and Versatility 50l to 700l batch load 48”/1219mm and 60”/1524mm pan diameter available Changeover time from 60” to 48” in less than 2h Spray Bar Spray bar minimises air and solution lines in the process...

PharmaCota® FLEX 500 Drum Removal Routine activity insertion/ extraction procedures using integral drum cradle take less than 30 Minutes for: off-coater drum cleaning off-coater drum inspection baffles exchange campaign transitions Mixing Baffles Easy and tool-less removal and exchange Any baffle design that will best suit your process requirements can be used Cleanability Hose in Place Pre Wash and Wash in Place options Drum cradle with spray nozzles for Wash in Place and Remote Wash Radius corners for effective draining Touch Screen HMI Proven Compu-Coat control system Total process...

Tailored Air Handling Solutions to Match your Location and Processes Air handling systems are modular and engineered for high efficiency and full flexibility. These high grade air handling systems include pre-filter, inlet blower, heat exchangers and optional HEPA filters. Value-added services such as specification of the AHU to meet your local climate (ASHRAE) conditions and plant utilities, as well as on-site contractor’s meetings and support during installation and startup can also be included. Exhaust fan/filter units are similarly specified and tailored to individual requirements....

Model F48 F48XL F60 F60XL F60XC Drum Profile Drum Capacity litre 190 270 460 530 700 Turndown of capacity % 25 25 25 25 25 Drum Diameter mm 1,220 1,220 1,525 1,525 1,525 Drum Speed RPM 1.5–14 1.5–14 1.5–14 1.5–14 1.5–14 Number of Spray Guns: • Thomas Spray Bar • Spray Gun Manifold No. 4 4 6 6 6 5 6 6 8 6 Process Air Flow: • Delivery Range • Suggested Maximum m3/h 1,700–6,800 4,250 1,700–6,800 5,100 1,700–6,800 6,800 1,700–6,800 6,800 2,100–8,500 11,900 Machine Dimensions mm/LxWxH 2,591 x 2,058 x 2,490 – Dimensions are identical for all versions Door Clearances mm Front 1,830 / Sides 915 /...

KORSCH 24/7 Service Hotline: +49 30 43576-300 • E-Mail: berlin@korsch.de 97000422–04/2009 KORSCH After Sales Support KORSCH AG Breitenbachstraße 1 13509 Berlin Deutschland/Germany Tel. +49 30 43576-0 Fax +49 30 43576-350 E-Mail: berlin@korsch.de KORSCH Schweiz GmbH Holdermattstraße 11 P.O. Box 428 4632 Trimbach Schweiz/Switzerland Tel. +41 62 21282-92 Fax +41 62 21282-94 E-Mail: gauer@korsch.de www.korsch.de KORSCH America Inc. 18 Bristol Drive South Easton, MA 02375, USA Tel. +1 508 238-9080 Fax +1 508 238-9487 E-Mail: sales@korschamerica.com Hotline: +1-800-KORSCH-1 KORSCH UK Tel. +44...