KORLOY TECH-NEWS - English Insert : N Chip breaker (basic / lead angle type), S Chip breaker Holder : Blade (basic / high pressure coolant), Shank type (Self grip / Screw clamping) A solution for Parting and deep Grooving ҁ ҁ Stable machining in deep grooving applying clamping system with strong three-way V-Rail Improving clamping precision and convenient replacing of inserts with using the exclusive wrench

A solution for Parting and deep Grooving The stable clamping system of an insert and a holder is the most important factor in parting and deep grooving due to vibration from long overhang, and narrow machining width making unexpected fracture of insert and breakage of holder. Saw Man-X insert with specially designed three-way (top, bottom and back side) concave V-Rail increases the clamping force. In addition, the optimal chip breaker and bump in the back side of insert reduce chip width effectively and minimize scratch and chip curling due to controlling chip radius. Saw Man-X holder has strong...

KORLOY TECH - NEWS Code system Insert (Basic) KORLOY Saw Man-X Parting Cutting width Chip breaker Insert (Lead angle type) KORLOY Saw Man-X Parting Cutting width Lead angle Chip breaker R : Right handed L : Left handed KORLOY Saw Man-X Parting Blade Cutting width Blade height None : Without oil hole KHP : High pressure coolant Shank (Self grip) KORLOY Saw Man-X Parting Holder Cutting width Shank size R : Right handed L : Left handed Shank (Screw clamping) Holder type Shank height Shank width R : Right handed L : Left handed Cutting width Max. depth of cut 2 : 2 mm 3 : 3 mm 4 : 4 mm Three-way...

How to clamp insert ① Return the wrench to the original place. Turn the wrench to 30°~40° degrees. Chip breaker features Type Cutting edge 1st recommended in steel and cast iron cutting • Negative land cutting edge • For interrupted and high feed cutting 1st recommended in Stainless steel and HRSA cutting Sharp cutting edge • For high speed and continuous cutting • N Chip breaker (Lead angle type) Optimal for pipe and round bar cutting Negative land cutting edge applying lead angle • Minimized burr and size of PIP • • Effect of applying lead angle Insert Right-handed lead angle Cutting part Minimizing...

KORLOY TECH - NEWS Recommended cutting conditions _ N Chip breaker Wear resistance Workpiece Workpiece materials Specific cutting force (N/mm2) Alloy steel - K Ductile cast iron Non-alloy steel Gray cast iron Grooving /parting Medium, Low speed, High speed and interrupted and interrupted and continuous cutting continuous cutting continuous cutting Recommended cutting conditions _ S Chip breaker Wear resistance Workpiece Workpiece materials Austenite series Steel series High speed and continuous Low speed, interrupted and cutting continuous cutting Specific cutting force (N/mm2)

Recommended cutting conditions _ N Chip breaker (Lead angle type) Wear resistance Workpiece Specific cutting force (N/mm2) Workpiece materials Alloy steel - Austenite series Gray cast iron K Ductile cast iron Grooving /parting Medium, Low speed, High speed and interrupted and interrupted and continuous cutting continuous cutting continuous cutting Exclusive substrate ensuring stable cutting and exclusive grade with good wear resistance for steel machining - New TiAlN layer with excellent wear resistance and high temperature hardness - Exclusive substrate realizing fracture resistance and stable...

KORLOY TECH - NEWS Performance evaluation N Chip breaker Workpiece Cutting conditions vc (m/min) = 150, fn (mm/rev) = 0.15, ap (mm) = 15, wet Tools No. of machined holes (EA/Corner) 400 S Chip breaker Workpiece Cutting conditions vc (m/min) = 120, fn (mm/rev) = 0.15, ap (mm) = 7, wet Tools No. of machined holes (EA/Corner) N Chip breaker (Lead angle type) Workpiece Cutting conditions vc (m/min) = 120, fn (mm/rev) = 0.12, ap (mm) = 10 (Parting), wet Tools No. of machined holes (EA/Corner) High pressure coolant Workpiece Cutting conditions vc (m/min) = 50, fn (mm/rev) = 0.10, ap (mm) = 3, wet Tools...

Tool selection guide Saw Man-X Cutting depth Optimal for interrupted and high feed parting Deep grooving Hexa Blade Multicornered grooving Hexa Blade Precision typed and 6 cornered insert High cost efficiency Precision grooving and multi-cornered grooving Precision grooving Precision typed and 3 cornered insert Optimal for automatic cutting Precision grooving Various applications Precision typed and 2 cornered insert Strong clamping system Precision grooving Cutting depth Precision grooving Multi-cornered grooving Hexa Blade

KORLOY TECH - NEWS Cutting width and cutting depth by tools Cutting width (mm) Features External Internal Facing Parting Cutting depth maximum (mm) Hexa Blade • Various lead angles • Minimizing burr • Precision type • High cost efficient cutting • Precision type • Optimal for automated machining • For various kinds of cutting • For general cutting range • Precision type • Strong clamping system ◎: 1st recommendation

Cutting width

KORLOY TECH - NEWS KSPH (Shank-Self grip) Cutting width KSEHR/L (Shank-Screw clamping) CDX Cutting width

KSPB-KHP (Blade) High pressure coolant Cutting width Copper washer Sealing plate Sealing screw SMBB-KHP (Block) High pressure coolant OAH

KORLOY TECH - NEWS Connecting parts Parts Banjo screw Copper washer High pressure hose The shape of the high pressure hose Straight to straight (HPH3/8UNF) Use a proper spanner for clamping up to the specs. Be careful of coolant injection by the residual pressure while using high pressure coolant. Clamp the parts completely before usage. Clean the turning machine before clamping. The O-ring is included in the parts. Don’t have to purchase it separately.

For the safe metalcutting Use safety supplies such as protective gloves to prevent possible injury while touching the edge of tools. Use safety glasess or safety cover to hedge possible dangers. Inappropriate usage or excessive cutting condition may lead tool's breakage or even the fragment's scattering. Clamp the workpiece tightly enough to prevent its movement while its machining. Properly manage the tool change phase because the inordinately used tool can be easily broken under the excessive cutting load or severe wear, and it may threat the operator's safety. Use safety cover because chips...