KORLOY TECH-NEWS - English Double-sided round milling tool with 8 corners ҁ The exclusive structure preventing rotation ensures stable machining. ҁ Double-sided round tool with 8 corners realizes cost efficiency.
Open the catalog to page 1Double-sided round milling tool with 8 corners KORLOY has released RMR, the most efficient 8-corner double-sided round milling tool for the machining market, including mold and aerospace industries. RMR is a tool with double-sided 8-corner that enhances cost-effectiveness compared to singlesided tools. It features a unique anti-rotation structure with improved stability, reducing the risk of unexpected breakage and chipping, resulting in a longer tool life. In addition, with its compact C/B and helix-shaped cutting edge, RMR exhibits excellent cutting performance even in high feed cutting operations....
Open the catalog to page 2KORLOY TECH - NEWS Code system Cutter type Available insert M : Metric A : Inch None : Asia Rich Mill Round R : With oil hole, Right-handed NR : Without oil hole, Right-handed Shank type RMR Rich Mill Round Available insert Shank type Overall length R : With oil hole, Right-handed NR : Without oil hole, Right-handed Recommended grade and cutting edge Recommended insert and grade for different workpieces Recommended cutting conditions Wear resistance Workpiece materials Non-ferrous alloy steel Specific cutting force (N/mm2) High alloy steel
Open the catalog to page 3Recommended cutting conditions Workpiece ISO Workpiece materials Ferritic/ martensitic Gray cast iron Nickel base S Cobalt based alloy Cobalt based alloy Specific cutting force (N/mm2) Wear resistance Workpiece Workpiece materials Wear resistance Workpiece materials Specific cutting force (N/mm2) Nodular graphite cast iron Austeniticferritic (Duplex) Specific cutting force (N/mm2)
Open the catalog to page 4KORLOY TECH - NEWS Performance evaluation Aerospace Industry (Wear resistance) Workpiece Cutting condition 75% longer tool life Mold Industry (Wear resistance) Workpiece Cutting condition 271% longer tool life RMR - Minor cutting edge Competitor - Minor cutting edge 140 120 100 80 [ Competitor ] ※ TQ : Total Material Removal Amount (
Open the catalog to page 5Tool selection guide RMR Clamping Excellent clamping force due to preventing rotation with reverse positive angle High cost efficiency from double-sided corners (max. 8 corners) High cutting performance with an optimal minor edge structure Multi-functions by applying one sided shape Low cutting resistance due to positive setting FMR P - positive Cutting performance Cutting performance
Open the catalog to page 6KORLOY TECH - NEWS Ramping Max Rake Angle α° Lmin • Lmin = APMX/tan (RMPX) (mm) • Lmin : Min. length of ramping • APMX : Depth of cut • RMPX : Max. ramping angle Cutting length (Lmin) Ramping Angle (Max) RMPX •When ramping and helical milling, table feed, vf (mm/min) should be lower than 70% of the recommended cutting conditions. •When helical milling, Max. pitch, DHmax should be lower than max. depth of cut, ap. •When ramping, the depth of cut should be lower than max. depth of cut, ap. Application grade
Open the catalog to page 7DHUB DCON-MS Available inserts Available arbors Designation BT֎֎ -FMC27-֎֎ BT֎֎ -FMC32-֎֎ BT֎֎ -FMC40-֎֎ Parts Screw
Open the catalog to page 8KORLOY TECH - NEWS DCON-MS Shank Available inserts RNMX-ML Designation RNMX-MM Coated Parts Screw
Open the catalog to page 9For the safe metalcutting Use safety supplies such as protective gloves to prevent possible injury while touching the edge of tools. Use safety glasses or safety cover to hedge possible dangers. Inappropriate usage or excessive cutting condition may lead tool's breakage or even the fragment's scattering. Clamp the workpiece tightly enough to prevent its movement while its machining. Properly manage the tool change phase because the inordinately used tool can be easily broken under the excessive cutting load or severe wear, and it may threat the operator's safety. Use safety cover because chips...
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