KORLOY TECH-NEWS - English Heptagonal face mill with 14 double-sided corners ҁ ҁ Minimized chattering of workpiece due to maximum lead angle and sharp cutting edge Reduced cutting resistance and improved chip emissions by high helix angle application
Open the catalog to page 1Heptagonal face mill with 14 double-sided corners In the various industries including automotive components business, workpieces are manufactured with casting for easy-producing complicated shapes and lowering cost. However, due to the characteristic of casting manufacturing, facing is necessary on each uneven facing surface for assembling. In casting machining, complicated shapes of workpiece and uneven surface creates low clamping force, chattering, unstable tool life, bad surface finish and even shortening life of equipment. KORLOY launches the double-sided face mill, RM14 to solve those troubles...
Open the catalog to page 2KORLOY TECH - NEWS Code system Cutter type Rich Mill Approach angle Arbors type Coolant type & hand M : Metric A : Inch None : Asia R : Coolant, right-handed NR : No coolant, righthanded Recommended grade and cutting edge Recommended cutting conditions Workpiece Workpiece material Specific cutting force (N/mm2) High alloy steel X40CrMoV5-1 > 5%
Open the catalog to page 3Recommended cutting conditions Workpiece Workpiece material X12CrS13 Ferritic / Martensitic series X6CrMo17-1 X5CrNI18-9 Austenite series X5CrNiMo17-12-2 XCrNiMo17-12-3 Austenite-ferritic series (Duplex) Workpiece Workpiece material Gray cast iron Specific cutting force (N/mm2) Specific cutting force (N/mm2) Ductile cast iron Features of insert per types Type Application range •Right handed type •1st recommended for P and K series cutting •High helix cutting edge •For high speed and high feed machining •Neutral type •1st recommended for M series cutting •Applicable for both right handed and left...
Open the catalog to page 4KORLOY TECH - NEWS Insert features • Wide supporting area of insert ensures stable clamping system. High rake angle cutting edge reduces cutting load and increases chip evacuation. Thicker insert realizes stability in machining. Wider clamping area High helix cutting edge - More stable machining - Better machinability - Less cutting load High rake angle chip breaker Thicker insert - Less cutting load - Better chip evacuation - High cutting edge strength Cutter features • The biggest heptagonal lead angle reduces chatter in machining. Wedge type clamping system ensures stable clamping. Stepped...
Open the catalog to page 5Performance evaluation Wear resistance Workpiece Ductile cast iron (600-3) Cutting condition Total material amount (cm3) •Material removal rate Q (cm3/min) : 22.3 •Cutting time (min) : 18min 13 min Wear resistance Workpiece Heat resistance stainless steel (1.4849 *) Cutting condition •Material removal rate Q (cm3/min) : 9 •Cutting time (min) : 15min 7.5 min Surface finish Workpiece Cutting condition Good chip evacuation Total material amoun
Open the catalog to page 6KORLOY TECH - NEWS Performance evaluation Wear resistance Workpiece Cutting condition Total material amount (cm3) •Material removal rate Q (cm3/min) : 15.9 •Cutting time (min) : 160min Wear resistance Workpiece Cutting condition Total material amount (cm3) •Material removal rate Q (cm3/min) : 23.9 •Cutting time (min) : 58min Wear resistance Workpiece Cutting condition Total material amount (cm3) •Material removal rate Q (cm3/min) : 9.9 •Cutting time (min) : 48min
Open the catalog to page 7Tool selection guide Cutting load •Less cutting load •Multi-functional machining (preventing interruption in deep machining) Multi functions RM8 •The maximum depth of cut •High competitive price Cutting load Multi functions
Open the catalog to page 8KORLOY TECH - NEWS ※ In applying XNMX060608-֎֎, Max. ap = 4.8mm ※ None : Order made Available inserts Designation XNMX Available arbors Designation RM14XCM Parts DCON-MS Available arbors
Open the catalog to page 9For the safe metalcutting Use safety supplies such as protective gloves to prevent possible injury while touching the edge of tools. Use safety glasess or safety cover to hedge possible dangers. Inappropriate usage or excessive cutting condition may lead tool's breakage or even the fragment's scattering. Clamp the workpiece tightly enough to prevent its movement while its machining. Properly manage the tool change phase because the inordinately used tool can be easily broken under the excessive cutting load or severe wear, and it may threat the operator's safety. Use safety cover because chips...
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