KORLOY TECH-NEWS - English Stainless steel Turning insert ҁ High toughness PVD coating insert optimized for cutting Hard-to-cut material small and medium sized valve and fitting Stable cutting due to applying Edge - TechTM for increasing chipping resistance and welding resistance
Open the catalog to page 1Stainless steel Turning insert Stainless steel is a kind of metal materials used for various industries such as food, medical appliance, automobile components and construction due to its excellent corrosion resistance, high hardness and gloss. Especially it is widely used for valve, fitting and pipe components which require corrosion resistance. Because these components are usually produced under the casting process, they have uneven surface and complicated shape. For that reason, impact in unstable approach of cutting and welding characteristic of Stainless steel leads to chipping and fracture...
Open the catalog to page 2KORLOY TECH - NEWS Optimally designed PVD grade for medium to finish cutting and interrupted cutting of Stainless steel turning High stability of cutting due to applying high toughness PVD coating layer technology with chipping resistance and fracture resistance Good chipping resistance and welding resistance in the beginning of cutting through the Edge-TechTM technology Applying TEX - TechTM, high toughness PVD coating layer technology Good chipping resistance due to high toughness and high elasticity coating layer Enhanced adherence by high adherence coating layer Excellent fracture resistance...
Open the catalog to page 3Application range S Cutting speed, vc (m/min) Cutting speed, vc (m/min) Continuous, medium speed Continuous, medium speed Low interrupted, medium speed Heavy interrupted, medium speed Light interrupted cutting Continuous, high speed Application range Heavy interrupted cutting Continuous cutting Light interrupted cutting Heavy interrupted cutting Recommenden cutting conditions Workpiece ISO Workpiece material Specific cutting force (N/mm2) Ferritic/ martensitic series X12Cr13 Austenite series Austenite-ferritic series (duplex) Precipitation series Recommended cutting condition Continuous Application...
Open the catalog to page 4KORLOY TECH - NEWS Stainless steel turning grade selection guide PC8110 Stable machinability Excellent at continuous cutting Good wear resistance in high speed cutting Interrupted cutting Good wear resistance Good chipping resistance High speed cutting For high interrupted cutting Good chipping resistance and fracture resistance Good for unstable cutting condition Good fracture resistance Stable machinability Interrupted cutting High speed cutting
Open the catalog to page 5Performance evaluation Chipping resistance Workpiece Stainless steel (X5CrNi18-9), 6 Steel rectangular tube (Ø60) Cutting condition •Material removal rate Q (cm /min) : 14.4 Total material amount (cm3) Chipping resistance Workpiece Stainless steel (X5CrNiMo17-12-2), 6 Steel rectangular tube (Ø60) Cutting condition •Material removal rate Q (cm3/min) : 8.6 Total material amount (cm3) Fracture resistance Workpiece Stainless steel (X5CrNi18-9), 4 Steel rectangular tube (70×70) Cutting condition •Material removal rate Q (cm /min) : 4.8 Total material
Open the catalog to page 6KORLOY TECH - NEWS Application examples Stainless steel (X5CrNi18-9) Workpiece use Cutting condition 43% longer tool life than competitor Stainless steel (X5CrNi18-9) Workpiece use Cutting condition vc (m/min) = 90 (Internal dia. 70), fn (mm/rev) = 0.1, ap (mm) = 1.5 (Internal dia. 1.0), wet 24% longer tool life than competitor Stainless steel (X2CrNiMo17-12-2) Workpiece use Cutting condition 30% longer tool life than competitor
Open the catalog to page 7Stock items Type Cutting condition
Open the catalog to page 8KORLOY TECH - NEWS For the safe metalcutting Use safety supplies such as protective gloves to prevent possible injury while touching the edge of tools. Use safety glasess or safety cover to hedge possible dangers. Inappropriate usage or excessive cutting condition may lead tool's breakage or even the fragment's scattering. Clamp the workpiece tightly enough to prevent its movement while its machining. Properly manage the tool change phase because the inordinately used tool can be easily broken under the excessive cutting load or severe wear, and it may threat the operator's safety. Use safety...
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