KORLOY TECH-NEWS - English Universal insert for Steel and Cast iron cutting ҁ ҁ Increased chipping resistance and stable tool life in Steel and Cast iron cutting Applying universal substrate with high adhesion and coating layer with good wear resistance and chipping resistance
Open the catalog to page 1Universal insert for Steel and Cast iron cutting In recent cutting industries, the demand on high speed machining for productivity improvement is steadily increasing because there are various shapes in workpieces and cutting time is reducing due to less machining allowance from the heat/cold forging technology development. Therefore, universal grade with wear resistance and chipping resistance is necessary for cutting various workpiece in high speed. KORLOY launches CVD universal grade for Steel and Cast iron cutting for higher productivity according to those changes in market. NC5320, with the...
Open the catalog to page 2KORLOY TECH - NEWS Applying exclusive substrate for Steel and Cast iron and New CVD coating with great wear resistance Applying New CVD coating technology with better BUE resistance and chipping resistance than existing grades New CVD coating with increased wear resistance and chipping resistance Applying α-phase alumina coating, optimal structured universal CVD coating Increased chipping resistance Optimal substrate for Steel and Cast iron cutting with good wear resistance Increased wear resistance Increased surface finish due to applying New CVD coating Increased BUE resistance and chipping...
Open the catalog to page 3Cutting speed, vc (m/min) Cutting speed, vc (m/min) Cast iron Light interrupted cutting Continuous cutting Heavy interrupted cutting Continuous cutting Recommenden cutting conditions Workpiece ISO Workpiece material High carbon steel Specific cutting force (N/mm2) High alloy steel (Alloy tool steel) Gray cast iron K Ductile cast iron Heavy interrupted cutting * Quenching + tempering heat treatment Light interrupted cutting Recommended cutting condition NC5320
Open the catalog to page 4KORLOY TECH - NEWS Grade selection guide NC5320 Chipping resistance For interrupted cutting and good chipping resistance Universal grade High cutting speed For interrupted cutting and good toughness Universal grade For continuous cutting, good wear resistance Exclusive grade for Steel cutting Interrupted cutting For interrupted cutting and good wear resistance Exclusive grade for Steel cutting Chipping resistance Interrupted cutting High cutting speed
Open the catalog to page 5Performance evaluation Fracture resistance Workpiece Cutting condition Longer tool life than NC3215 and competitor Increased fracture resistance Chipping resistance Workpiece Cutting condition DWLNL2525-M08 Length of Flank wear (inch) Better state of cutting edge than NC3215 and competitor Improved chipping resistance
Open the catalog to page 6KORLOY TECH - NEWS Application examples High carbon steel (C55Cr) Workpiece use Cutting condition vc (m/min) = 280, fn (mm/rev) = 0.3~0.42, ap (mm) = 1.5, dry (interruption cutting) + wet (continuous cutting) 26% more cutting than existing grade High carbon steel (C55Cr) Workpiece use Cutting condition 10% or above more cutting than competitor High carbon steel (C55Cr) Workpiece use Cutting condition vc (m/min) = 180, fn (mm/rev) = 0.38, ap (mm) = 2.0~3.0, dry (interruption cutting) + wet (continuous cutting) 10% more cutting than competitor
Open the catalog to page 7Stock items Picture Cutting condition
Open the catalog to page 8KORLOY TECH - NEWS For the safe metalcutting Use safety supplies such as protective gloves to prevent possible injury while touching the edge of tools. Use safety glasess or safety cover to hedge possible dangers. Inappropriate usage or excessive cutting condition may lead tool's breakage or even the fragment's scattering. Clamp the workpiece tightly enough to prevent its movement while its machining. Properly manage the tool change phase because the inordinately used tool can be easily broken under the excessive cutting load or severe wear, and it may threat the operator's safety. Use safety...
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