KTG

KTG
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KTG

Product catalog summary
Overview: This document serves as a technical catalog for KORLOY's multi-functional grooving and parting tools, emphasizing their high precision and quality in machining operations. These tools are designed for stable performance in high-speed, high-precision environments.
Specifications: The KTG Inserts feature a reinforced edge design and high-quality edge treatment to prevent wear and breakage. KTG Holders are designed to enhance machining stability and tool life by minimizing vibrations through a stable clamping system.
Tool Features: The tools provide excellent chip control with various chip breakers for efficient chip evacuation, ensuring high surface finish and precision. They are suitable for grooving, cutting, turning, profiling, and relief machining.
Code System: A detailed code system is outlined for identifying tool specifications, including tolerance, width of cutting edge, hand orientation, and holder type.
Chip Breaker Features: Different chip breakers are recommended for specific applications such as light, rough, precision, and aluminum grooving, optimized for various workpiece materials and cutting conditions.
Recommended Cutting Conditions: Detailed tables provide recommended cutting conditions for different workpiece materials, including carbon steel, low alloy steel, high alloy steel, and stainless steel, specifying cutting speeds and feed rates for various grades and chip breakers.
Tool Selection Guide: A guide is provided to assist in selecting the appropriate tool based on general use, cutting range, deep grooving, and multi-cornered grooving. Tools like KGT, Saw Man-X, TB, and Hexa Blade are evaluated for their suitability in different applications.
Grade Application Range: The document includes a grade selection guide detailing the application range for different grades like NC3225, NC5330, and PC3035, highlighting their suitability for high-speed, stable, and interrupted machinability.
Tool Holders: Tools are categorized into different holder types such as R type, MCHR/L, and MCVR/L, each associated with specific cartridges and applicable screws and wrenches.
Cartridge Selection Guide: Guidance is provided on selecting the appropriate cartridge for vertical and horizontal types, with specific models recommended for external and facing operations.
Safety Recommendations: Emphasizes the importance of using protective gear like gloves and safety glasses, proper clamping of workpieces, managing tool changes, and using safety covers to prevent injuries from hot and sharp chips. Fire prevention measures are also highlighted due to the use of non-water soluble cutting oils.
Key Data from Tables: Tables provide detailed measurements for each tool model, including dimensions and applicable accessories. Stock availability is clearly indicated, and specific instructions for clamping inserts are provided.
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Catalog excerpts

KTG-1

KORLOY TECH-NEWS - English Multi-functional Grooving and Parting tool for high precision and high quality cutting ҁ ҁ Chip breaker with good chip control and cutting performance Providing customers with the optimal cutting solutions they need

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KTG-2

Multi-functional Grooving and Parting tool for high precision and high quality cutting Grooving and cutting processes are used in various machining and cutting applications, and recently, there is a need for tools ensuring stable performance even in high-speed, high-precision machining to enhance productivity. In addition, slim and long Grooving and cutting tools are vulnerable to wear, chipping, and breakage due to vibrations generated during high-speed, high-precision machining. KTG Inserts are applied reinforced edge design and and high-quality edge treatment to protect the cutting edge and...

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KTG-3

KORLOY TECH - NEWS Code system Insert N : Neutral R : Right L : Left I : Internal KORLOY Grooving M : Pressed class G : Ground class Width of cutting edge Chip breaker Flat : L, TL, T, R, B, A Lead angle : LP, RP Insert (Round) KORLOY Grooving Round Chip breaker Width of cutting edge M : Pressed class G : Ground class Shank (External) H : Horizontal V : Vertical U : Under cut KORLOY Grooving Width of insert cutting edge 3 : 3.00 mm Shank width Shank (Internal) KORLOY Grooving Holder type 3 Width of insert cutting edge 3 : 3.00 mm Shank (Facing) KORLOY Grooving Holder type Width of insert cutting...

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KTG-4

Code system Blade KORLOY Grooving Tool Blade Width of insert cutting edge Single blade Cartridge (Holder) MGT Cartridge system Holder type Shank height Cartridge (External) Width of insert cutting edge Cartridge (Facing) KGT Cartridge system Use F : Facing Width of insert cutting edge 3 : 3.00 mm

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KTG-5

KORLOY TECH - NEWS Features of Chip breaker •For Grooving and Parting • Concave cutting edge • Concave rake surface • Low hardness workpiece • Small diameter part cutting L : Light grooving [ Recommended range ] 0.50 0.40 0.30 0.20 Recommended cutting External Special Grooving Parting Grooving Turning Recommended workpiece Grooving Turning TL : Turning and grooving in Low feed •For Grooving, Cutting and Parting •Concave cutting edge •Concave bump •For HRSA cutting •Good chip control Recommended cutting External Special Grooving Parting Grooving Turning Recommended workpiece Grooving Turning •For...

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KTG-6

Features of Chip breaker •For Grooving and Parting •Straight cutting edge •Hard cutting edge •High hardness workpiece •For high feed cutting Recommended cutting External Special Grooving Parting Grooving Turning Recommended workpiece Grooving Turning •For Grooving •Straight cutting edge •Special shape •Good surface finish of workpiece B : Blank for precision grooving [ Recommended range ] 0.50 0.40 0.30 0.20 Recommended cutting External Special Grooving Parting Grooving Turning Recommended workpiece Grooving Turning •For Grooving, Parting and Turning •Straight cutting edge •Aluminum workpiece...

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KTG-7

KORLOY TECH - NEWS Features of Chip breaker CM : Copying and relief in Medium feed •For Copying and Relief •Round cutting edge •Bump on rake surface •For HRSA cutting •Good surface finish of workpiece Recommended cutting External Special Grooving Parting Grooving Turning Recommended workpiece Grooving Turning •For Copying and Relief •Round cutting edge •Bump on rake surface •Good surface finish of workpiece Recommended cutting Special Grooving Parting Grooving Turning Recommended workpiece Grooving Turning •For Copying and Relief •Round cutting edge •Aluminum workpiece •Good surface finish of...

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KTG-8

Features of Chip breaker •For Parting •Lead angle cutting edge •Concave rake surface •Low hardness workpiece •Small diameter part cutting LP : Light Parting [ Recommended range ] 0.50 0.40 0.30 0.20 Recommended cutting External Special Grooving Parting Grooving Turning Recommended workpiece Grooving Turning •For Parting •Lead angle cutting edge •Hard cutting edge •High hardness workpiece •Good for high feed cutting RP : Rough Parting [ Recommended range ] 0.50 0.40 Recommended cutting External Special Grooving Parting Grooving Turning Grooving Turning

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KTG-9

KORLOY TECH - NEWS Recommended cutting External Parting Cross section type Chip breaker Recommended workpiece Type

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KTG-10

Cutting range Cutting width (mm) = Based on 3 Grooving Feed, fn (mm/rev) Continuous cutting Light interrupted cutting Heavy interrupted cutting Continuous cutting Heavy interrupted cutting Light interrupted cutting Profile Feed, fn (mm/rev) Turning Feed, fn (mm/rev) Continuous cutting Light interrupted cutting Heavy interrupted cutting Continuous cutting Light interrupted cutting Heavy interrupted cutting

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KTG-11

KORLOY TECH - NEWS Tool selection guide KGT General use Various applications Saw Man-X Multicornered Grooving Cutting range Hexa Blade Optimal for interrupted and high feed Parting Deep Grooving Precision typed and 3 cornered insert Optimal for automatic cutting Precision Grooving Hexa Blade Customixation shape Deep Grooving Precision typed and 6 cornered insert High cost efficiency Precision Grooving and multi-cornered Grooving Cutting range Customixation shape Deep Grooving Multi-cornered Grooving Hexa Blade Cutting width and cutting depth by tools Features External Internal Facing Parting...

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KTG-12

Grade selection guide P M K N S NC3225 High speed machinability CVD coating, general Steel and forged Steel High speed wear resistance CVD coating, Gray cast iron and Ductile cast iron general machining Rake surface wear, excessive flank wear, burr and chipping suppression CVD coating, universal grade Good high speed stability PVD coating, exclusive Steel Cutting and Grooving Good wear resistance and cutting stability PVD coating, universal grade Good interrupted- efficiency machining and wear resistance PVD coating, medium to roughing interrupted cutting for Stainless steel Good chipping resistance...

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All KORLOY catalogs and technical brochures

  1. PC9035

    9  Pages

  2. NC5320

    9  Pages

  3. A-Star Endmil

    5  Pages

  4. G-Star Endmil

    5  Pages

  5. PC3700

    14  Pages

  6. RM14

    10  Pages

  7. RMR

    10  Pages

  8. MSD Plus-S

    15  Pages

  9. TPDB Plus Drill

    40  Pages

  10. Hexa Blade

    10  Pages

  11. Saw Man-X

    14  Pages

  12. MGT Plus

    20  Pages

  13. PC6100

    13  Pages

  14. Tap - Star

    46  Pages

  15. TP8P

    8  Pages

  16. Tool Keeper

    6  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.