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Hightlight Products

Hightlight Products
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Hightlight Products

Product catalog summary
Introduction
KORLOY's Highlight Products for EMO 2023 focus on advanced grades and technologies for turning, milling, and drilling applications. The document outlines product grades, features, and application ranges.
Grades and Features
  • NC3200 Series: Designed for steel turning with enhanced CVD coating for increased wear and chipping resistance, optimized for various cutting speeds and conditions.
  • NC5320: A universal insert for steel and cast iron with improved wear and chipping resistance.
  • UNC and UPC Series: High-performance grades for machining high-temperature alloys, suitable for both high-speed and low-speed conditions.
  • PC3035 and PC3700: For steel grooving, parting, and milling, offering improved wear resistance and surface finish.
  • PC5535 and PC9035: PVD inserts for general milling and stainless steel turning, featuring technologies for enhanced tool life and cutting stability.
  • PC9540: A PVD insert for hard-to-cut stainless steel milling with excellent oxidation and heat resistance.
  • CC1015/CC1025: PVD cermet inserts for steel turning, utilizing technologies for improved tool life and stability.
Turning and Milling Tools
  • Hexa Blade: A grooving and parting tool with a 6-corner design for increased reliability and stability.
  • Saw Man-X: Features various chip breakers optimized for different materials and cutting conditions.
  • Milling Tools: Includes RM6, RM8-X, RM14, RMR, Alpha Mill-X, Triple Mill, and HFMD, each designed for specific applications with features like high feed cutting performance.
Drills and Endmills
  • KING Drill and TPDB/TPDC Plus Drills: Advanced drills for high performance and precision in various materials.
  • Endmills: Includes various endmills offering unique features for specific machining needs.
Conclusion
KORLOY's product lineup for EMO 2023 emphasizes innovation in coating technologies and substrate materials, enhancing tool life, cutting performance, and surface finish across machining applications.
Overview
The document provides detailed specifications and features of various milling and drilling tools showcased by KORLOY at EMO 2023, highlighting advanced design and functionality.
Tip Seat
Designed to enhance stability by minimizing vibration during machining, supporting high-speed, high-feed, and high-depth of cut machining.
V-Rail System
Ensures stable machining in deep grooving with improved clamping precision and ease of insert replacement.
Milling Tools
  • Double-Sided 6-Corner Shoulder Milling Tool: Offers high performance in stainless steel machining.
  • High Helix Face Milling Tool: Features improved surface finish and reduced cutting load.
  • Heptagonal Face Mill: Minimizes chattering and improves chip evacuation.
  • High Depth of Cut Milling Tool: Provides stable machinability with high rigidity.
  • High Feed Milling Tool: Economical and efficient for small diameter applications.
Drilling Tools
  • KING Drill: Optimized for maximum drilling efficiency with a through coolant system.
  • TPDB Series: Offers high precision and efficiency with advanced chip control features.
End Mills
  • PCD Endmill: Provides optimal surface finish and enhanced wear resistance.
  • cBN Endmill: Suitable for ultra-fine and mirror-like workpiece machining.
  • H-Star Endmill: Designed for various cutting processes with enhanced heat resistance.
Specifications and Features
  • Irregular Flute Spacing: Reduces chattering and vibration.
  • Large Chip Pocket and Streamlined Flute Design: Facilitates efficient chip evacuation.
  • S-Curve Cutting Edge: Lowers cutting load, enhancing tool life.
  • High Hardness Coating Layer: Utilizes AlTiSiN series coating for increased wear resistance.
  • High Hardness Substrate: Composed of ultra-fine WC + Co 9% for expanded application range.
  • Edge Treatment: Enhances chipping resistance and wear resistance.
Endmill Types and Applications
  • Super Endmill for Ti and HRSA: Includes various types for specific applications.
  • Endmill for High Hardness Steel Cutting: Features high hardness substrate and new coating layer.
  • Carbide Endmill for Medium Hardness Steel: Enhanced with AlCrN series coating.
  • Endmill for Stainless Steel Machining: Designed for high-speed processing.
  • Endmill for Low Hardness Steel: Suitable for rough machining and finishing.
  • Endmill for Aluminum Machining: Offers various specifications for machining aluminum and non-ferrous materials.
Safety Recommendations
  • Use protective gloves and safety glasses.
  • Ensure proper clamping of workpieces.
  • Manage tool changes carefully.
  • Implement fire prevention measures when using non-water soluble cutting oils.
Contact Information
Contact details for Korloy offices in various countries are provided.
See more

Catalog excerpts

Hightlight Products-1

KORLOY Highlight Product - English KORLOY’S NEW & STEADY SELLING PRODUCTS

 Open the catalog to page 1
Hightlight Products-2

KORLOY Highlight Products EMO 2O23 Contents Grades KORLOY Highlight Products EMO 2023 Turning Hexa Blade Alpha Mill-X Triple Mill

 Open the catalog to page 2
Hightlight Products-3

TPDB Plus Drill TPDC Plus Drill Endmills The Mirror Endmill (PCD Endmill, cBN Endmill, H-Star Endmill) Super Endmill H-Star Endmill U-Star Endmill S-Star Endmill G-Star Endmill A-Star Endmill KORLOY Highlight Products EMO 2023 KING Drill Korloy New & Steady Selling Products

 Open the catalog to page 3
Hightlight Products-4

CVD insert series for Steel Turning Applied the New CVD coating increasing productivity and stable tool life Applied optimal substrate in cutting range (P05, P15, P25, P35) KORLOY Highlight Products EMO 2023 New CVD coating and substrate increasing stability CVD coating with increased wear resistance and chipping resistance - Ensured stable tool life due to increased wear resistance, chipping resistance and heat resistance High toughness and heat resistance substrate - Exclusive substrate per each grade increasing tool life Highly lubricative coating with fine surface finish application Increased...

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Hightlight Products-5

Universal insert for Steel and Cast iron cutting Applying exclusive substrate for Steel and Cast iron and New CVD coating with great wear resistance Applying New CVD coating technology with better BUE resistance and chipping resistance than existing grades KORLOY Highlight Products EMO 2023 New CVD coating with increased wear resistance and chipping resistance Applying α-phase alumina coating, optimal structured universal CVD coating Increased chip resistance Optimal substrate for Steel and Cast iron cutting with good wear resistance Increased surface finish due to applying New CVD coating Increased...

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Hightlight Products-6

High performance Ultra Coating grade series for machining of HRSA Enhanced substrate in order to minimize thermal crack resistance at high temperature and prevent unexpected tool breakage Increased chip removal volume thanks to Ultra Coating technology with high hardness and lubrication Minimized built-up edge due to the optimized cutting edge of the insert KORLOY Highlight Products EMO 2023 Cutting speed, vc (m/min) Cutting speed, vc (m/min) ( Application range ) Light interrupted cutting Heavy interrupted cutting - Good performance in high speed machining - For high speed and low feed machining...

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Hightlight Products-7

Inserts for Steel Grooving and Parting Suitable substrate for Steel Grooving and Parting and good wear resistance coating layer Application of coating surface treatment improving welding resistance and chipping resistance KORLOY Highlight Products EMO 2023 Substrate for steel grooving and parting and PVD coating technology Enhanced wear resistance by high hardness TiAlN coating layer Improved wear resistance Application of high toughness substrate technique which is optimized for steel machining Coating surface treatment technology Improved welding resistance and chipping resistance Good surface...

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Hightlight Products-8

Milling grade specialized for Steel Excellent chip removal rate due to a tough substrate specialized for Steel, and lubricative PVD coating of high-hardness A highly chipping-resistant grade for minimized deviation and extended tool life under various cutting conditions KORLOY Highlight Products EMO 2023 Substrate for general Milling applications of Steel and PVD coating treatment Stronger resistance to welding and chipping due to the multi-layer coating technology with high hardness and lubricating treatment Ensuring general machinability due to wear and breakage resistant materials optimized...

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Hightlight Products-9

PVD insert for general Milling General use due to high toughness substrate with balance of wear resistance and toughness Maximized tool life by applying the omega tech overcoming primary troubles in Milling Achieved stable cutting by implementing Edge tech and preventing welding, chipping and unexpected fracture KORLOY Highlight Products EMO 2023 Omega-Tech - applying PVD fusion coating technology Maximized coating performance by applying exclusive PVD fusion coating technology Increased adherence between substrate and coating layer with the application of newly designed layer Fine substrate...

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Hightlight Products-10

Stainless steel Turning insert Optimally designed PVD grade for medium to finish cutting and interrupted cutting of Stainless steel turning High stability of cutting due to applying high toughness PVD coating layer technology with chipping resistance and fracture resistance Good chipping resistance and welding resistance in the beginning of cutting through the Edge-TechTM technology KORLOY Highlight Products EMO 2023 Applying TEX - Tech , high toughness PVD coating layer technology Good chipping resistance due to high toughness and high elasticity coating layer Enhanced adherence by high adherence...

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Hightlight Products-11

Insert for Hard-to-cut Stainless steel Milling Longer tool life due to higher breakage resistance applying high toughness substrate controlling crack growth Excellent and new PVD oxide film with oxidation and heat resistance overcoming the limit of hard-to-cut materials machining Stable machinability by preventing welding and chipping due to applying special coating surface treatment KORLOY Highlight Products EMO 2023 ( Features ) Improved surface finish PVD multilayer Controlling crack growth Good oxidation and heat resistance Good wear resistance High toughness substrate New PVD oxide film...

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Hightlight Products-12

PVD Cermet for Steel Turning Ensured stable tool life from applying Lubrix-TechTM (high hardness and lubrication PVD coating technology) for increasing flank wear resistance on nose radius Smooth cutting surface from applying Edge-TechTM (high lubrication cutting edge treatment technology) to prevent welding and chipping KORLOY Highlight Products EMO 2023 Applying exclusive PVD Lubrix-Tech Edge - TechTM ( Edge-TechTM - High lubrication cutting edge treatment technology - Reducing welding, chipping and unexpected fracture and increasing tool life and stability Lubrix - TechTM ( Lubrix-TechTM -...

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Hightlight Products-13

Grooving and Parting tool with precision 6 corners Grooving and Parting tool with high economical 6 corners Increased reliability and stability in cutting due to high qualified cutting edge KORLOY Highlight Products EMO 2023 M Chip breaker - Dot-typed chip breaker general cutting for various workpieces - Good chip control preventing long chip and chip curling - Stable cutting even in high feed cutting due to strengthened cutting edge structure ( Wide clamping area - More stable clamping system - Strengthen anti-vibration during machining - Reliable tool life Precision insert ) ( Strong cutting...

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All KORLOY catalogs and technical brochures

  1. PC9035

    9  Pages

  2. NC5320

    9  Pages

  3. A-Star Endmil

    5  Pages

  4. G-Star Endmil

    5  Pages

  5. PC3700

    14  Pages

  6. RM14

    10  Pages

  7. RMR

    10  Pages

  8. KTG

    31  Pages

  9. MSD Plus-S

    15  Pages

  10. TPDB Plus Drill

    40  Pages

  11. Hexa Blade

    10  Pages

  12. Saw Man-X

    14  Pages

  13. MGT Plus

    20  Pages

  14. PC6100

    13  Pages

  15. Tap - Star

    46  Pages

  16. TP8P

    8  Pages

  17. Tool Keeper

    6  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.