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Hexa Blade

Hexa Blade
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Hexa Blade

Product catalog summary
Introduction
KORLOY has introduced the Hexa Blade, a precision tool for grooving and parting, featuring a six-cornered insert design that enhances cost efficiency and cutting stability. This tool is designed to provide consistent cutting quality and improved chip control across various conditions.

Specifications
The Hexa Blade features a six-cornered insert that allows for high cost efficiency and stable cutting performance. The insert is manufactured with precision technology to ensure minimal corner dimension deviation. The tool includes a bumped chip breaker for effective chip control and a strong clamping system for increased cutting stability.

Features
  • High Cost Efficiency: Utilizes a six-cornered insert for extended tool life.
  • Regular Cutting Quality: Precision manufacturing ensures excellent corner dimension management.
  • Good Chip Control: Bumped chip breaker enhances chip management.
  • High Cutting Stability: Wide clamping side and three-sided clamping system provide robust support.

Technical Details
The Hexa Blade is available in various sizes and configurations, including different cutting widths and insert sizes. It is suitable for external machining and can be used with both right and left-handed holders. The tool is designed for use with a range of materials, including steel, cast iron, stainless steel, and heat-resistant alloys.

Performance and Application
The Hexa Blade is optimized for precision grooving and parting, offering high performance in both continuous and interrupted cutting conditions. It features a PVD coating for enhanced wear resistance and a substrate with high toughness for improved fracture resistance.

Safety Recommendations
Operators are advised to use protective gear such as gloves and safety glasses to prevent injuries. Proper clamping of the workpiece and careful management of tool changes are essential to ensure safety and prevent tool breakage.

Conclusion
The Hexa Blade by KORLOY is a versatile and efficient tool designed for precision machining applications. Its innovative design and robust features make it a reliable choice for various cutting tasks, ensuring high performance and safety.
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Catalog excerpts

Hexa Blade-1

KORLOY TECH-NEWS - English Grooving and Parting tool with precision 6 corners ҁ ҁ Grooving and Parting tool with high economical 6 corners Increased reliability and stability in cutting due to high qualified cutting edge

 Open the catalog to page 1
Hexa Blade-2

Grooving and Parting tool with precision 6 corners KORLOY launched Hexa Blade for precision typed Grooving and Parting realizing high cost efficiency due to 6 corners. The exclusive structured Hexa blade 6 corners insert provides stable cutting quality with equal clamping dimensions even with corner changes by applying precision manufacturing technology. In addition, bumped chip breaker provides good chip control in various cutting conditions. The Hexa Blade holder ensures long tool life through wide clamping side and strong clamping system with 3-sided clamping. It also provides convenient cutting...

 Open the catalog to page 2
Hexa Blade-3

KORLOY TECH - NEWS Code system Insert Hexa Blade Inscribed circle diameter Cutting width Chip breaker Hexa Blade Holder type Shank height Application E : External machining Inscribed circle diameter Shank width R : Right handed L : Left handed Features M Chip breaker • Dot-typed chip breaker general cutting for various workpieces Good chip control preventing long chip and chip curling Stable cutting even in high feed cutting due to strengthened cutting edge structure Wide clamping area - More stable clamping system - Strengthen anti-vibration during machining - Reliable tool life Precision insert...

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Hexa Blade-4

PVD coating layer with high hardness and oxidation resistance during machining at high temperature Superior oxidation resistance during machining of steel, cast iron, stainless steel, and heat-resistance alloys Ultra fine grain substrate with high toughness and special treatment on the surface Improved welding resistance and chipping resistance Coating layer with high surface finish Superior welding resistance Coating layer with high hardness and oxidation resistance during machining at high temperature Superb wear resistance during machining at high speeds Coating layer with high toughness and...

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Hexa Blade-5

KORLOY TECH - NEWS Performance evaluation Wear resistance Alloy steel (43CrMo4) Cutting conditions vc (m/min) = 100, fn (mm/rev) = 0.1, ap (mm) = 2.5, wet Tools [ Hexa Blade ] Hexa Blade Cutting width and cutting depth by tools Cutting pass (pass) Features External Internal Facing Parting Cutting depth maximum (mm) Hexa Blade • Precision type • High cost efficient cutting • Precision type • Optimal for automated machining • Precision type • Strong clamping system • For various kinds of cutting • For general cutting range • Various lead

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Hexa Blade-6

Recommended cutting conditions Specific cutting force (N/mm2) Workpiece materials Unalloyed steel High alloy steel Cutting speed, vc (m/min) Cutting speed, vc (m/min)

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Hexa Blade-7

KORLOY TECH - NEWS Tool selection guide Hexa Blade Multicornered grooving Hexa Blade Precision typed and 6 cornered insert High cost efficiency Precision grooving and multi-cornered grooving Shallow grooving Precision typed and 3 cornered insert Optimal for automatic cutting Precision grooving Precision typed and 2 cornered insert Strong clamping system Precision grooving Precision grooving Various applications Optimal for interrupted and high feed parting Deep grooving Multi-cornered grooving Shallow grooving Precision grooving Deep grooving Hexa Blade

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Hexa Blade-8

Product using guide Cutting depth maximum and max. workpiece dia. (mm) Cutting depth maximum (CDX) Using guide Cutting depth maximum (CDX) Hexa Blade enables to cut with maximum 5.0 mm depth of cut. In this case, the maximum workpiece cutting diameter is 30 mm. In Hexa Blade cutting with 2.0 mm depth of cut, the size of workpiece cutting diameter doesn’t matter. If cutting with more than 2.0 mm depth of cut, the applicable workpiece cutting diameter could be different depending on depth of cut. If workpiece cutting diameter is bigger than 65 mm, the maximum depth of cut is 4.3 mm. In case of...

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Hexa Blade-9

KORLOY TECH - NEWS Cutting depth maximum and max. workpiece dia. (mm) Cutting depth maximum (CDX) ※ Please refer to the page 8 for the cut

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Hexa Blade-10

For the safe metalcutting Use safety supplies such as protective gloves to prevent possible injury while touching the edge of tools. Use safety glasess or safety cover to hedge possible dangers. Inappropriate usage or excessive cutting condition may lead tool's breakage or even the fragment's scattering. Clamp the workpiece tightly enough to prevent its movement while its machining. Properly manage the tool change phase because the inordinately used tool can be easily broken under the excessive cutting load or severe wear, and it may threat the operator's safety. Use safety cover because chips...

 Open the catalog to page 10

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.