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Flexible conduit systems, cable glands & accessories for hazardous areas

Flexible conduit systems, cable glands & accessories for hazardous areas
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Flexible conduit systems, cable glands & accessories for hazardous areas

Product catalog summary
Introduction
This document is a technical catalogue from Kopex-Ex, detailing flexible conduit systems, cable glands, and accessories designed for hazardous areas. It emphasizes the company's focus on reducing total cost of ownership through superior performance and sustainability across various applications, including offshore platforms, hospitals, and manufacturing facilities.
Flexible Conduit Systems
These systems are designed to withstand harsh environments, such as salty offshore conditions, using materials like stainless steel. They protect data and power cables in critical applications, ensuring minimal downtime and maintenance.
Cable Glands
Cable glands maintain the integrity of electrical systems in hazardous areas, meeting international standards like ATEX and IECEx for safety and reliability.
Thread Convertors, Stopping Plugs & Accessories
These components ensure connectivity and compatibility in complex installations, particularly in mobile and networked environments like onshore drilling rigs.
Applications
Oil & Gas: Products are designed for upstream, midstream, and downstream applications, focusing on robustness, safety, and compliance.
Food & Beverage: Emphasizes stainless steel and explosion-proof designs for hazardous areas.
Chemical & Pharmaceutical: Solutions focus on compliance with hazardous area standards.
Standards, Zone Definitions & Product Markings
This section explains global standards like ATEX and IECEx, detailing requirements for product certification and safety in hazardous areas, and covers differences between American, Canadian, and Eurasian standards.
Certification Standards
1. IEC/CENELEC Standards: Globally accepted, aligning with European standards.
2. NEC Standards: Mandatory in the US, incorporating IEC designations for gases, temperature classes, and zone definitions.
Zone Definitions
Defines zones for gases, vapours, and dust, indicating the frequency and duration of explosive atmospheres.
Gas and Vapour Classification
Gases are classified into groups by NEC and IEC/CENELEC, with consistent classification hierarchies.
Temperature Classification
Defines temperature classes for materials used in explosive zones, with specific ignition temperatures.
Product Marking and Protection Levels
Products are marked according to their suitability for different zones and protection levels, with detailed marking guides.
Protection Techniques
Outlines various protection techniques, including flameproof enclosures and intrinsic safety.
Conclusion
The document provides comprehensive guidelines for the classification and marking of electrical equipment in hazardous areas, ensuring safety and compliance with international standards.
Nylon Conduit Fittings
Made from modified nylon 12 with nickel-plated brass threads, approved for Ex e applications in Zones 1, 2, 21, and 22, with ATEX and IECEx certifications.
Liquid Tight Conduits
Includes various ranges like EXLB, EXSB, EXLT, EXST, EXLH, EXSH, EXLLH, EXSLH, and EXSBBT, each with specific temperature ranges and certifications.
Product Types and Features
Includes various nylon conduit fittings and accessories, each with specific applications and material compositions.
Standards and Certifications
Products adhere to IEC 61386 standards, with additional compliance to LUL and MOD standards.
Temperature Ranges
Details static and flexing temperature ranges for various product ranges.
Special Characteristics
Highlights features like limited fire hazard covering and EMC screening.
Materials and Construction
Details materials used in various product ranges, including galvanised and stainless steel cores.
Product Specifications
Includes detailed specifications for conduit sizes and flameproof glands.
Applications
Products are suitable for hazardous area applications, providing protection against fire and electromagnetic interference.
Cable Glands for Hazardous Areas
Provides specifications and guidelines for selecting cable glands, including various series and their certifications.
Cable Gland Types
Includes Ex d & Ex e cable glands, ISR series, and Star Teck XP® series, each with specific features and certifications.
Approvals and Certifications
Details ATEX, IEC/IECEx, CSA, and UL certifications for different cable gland types.
Key Considerations
Emphasizes compatibility with cable types and hazardous area requirements, material options, and installation guidelines.
Specifications
Details materials, temperature ranges, IP ratings, and thread types for C2, C3, and C4 series cable glands.
Certifications & Standards
Lists approvals to various EN/IEC standards and examination certificates for different series.
Features
Highlights flameproof and increased safety designs, suitable for various hazardous zones.
Product Variants
Details options for different material versions and additional components.
Dimensional Data
Includes tables with dimensions, sealing ranges, and torque specifications for each part number.
Contact Information
Provides contact details for Kopex-Ex, including address, phone, email, and website.
Additional Information
Includes instructions for ordering different material versions and additional components.
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Catalog excerpts

Flexible conduit systems, cable glands & accessories for hazardous areas-1

Product Catalogue Flexible conduit systems, cable glands & accessories for hazardous areas

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Flexible conduit systems, cable glands & accessories for hazardous areas-3

Flexible conduit systems, cable glands & accessories for hazardous areas 1 Flexible conduit systems Cable glands Thread convertors, stopping plugs & accessories Index & useful information

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Introduction Low voltage products for hazardous areas Oil & Gas - Upstream applications Oil & Gas - Midstream applications Oil & Gas - Downstream applications Food & Beverage applications Chemical & Pharmaceutical applications Standards, Zone Definitions & Product Markings World standards & what they mean 1/12 Zone definitions - Onshore gases & vapours 1/14 Zone definitions - Offshore gases & vapours 1/16 Zone definitions - Dust 1/17 Product marking guide 1/18 Index of ingress protection 1/20 Kopex-Ex Product Catalogue | LIT-166GBR 04/15

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Flexible conduit systems, cable glands & accessories for hazardous areas-6

Kopex-Ex Product Catalogue | LIT-166GBR 04/15

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Introduction Low voltage products for hazardous areas At ABB, our focus is on improving your business performance by providing practical, reliable electrical products & services. To connect & protect for life. To solve everyday problems in the area’s of Wire & Cable Management, Cable Protection, Power Connection & Control and Safety. Our extensive engineering, supply chain management and technical sales support teams are committed to understanding everything that impacts your ability to accomplish your business objectives by reducing your total cost of ownership. Beyond high performance application...

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Introduction Oil & Gas applications - Upstream applications 1 1 Upstream applications | 2 Midstream applications | 3 Downstream applications The oil and gas market is split into three sectors Upstream, Midstream & Downstream. Upstream consists of Exploration and production. Midstream relates to the transportation, storage and partial processing of crude oil and gas from the wellheads to the refining plants. This brings another set of challenges to overcome. The term downstream relates to the processing and delivery of finished carbon related product to the end-user. Upstream applications Firstly,...

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Onshore applications can also be split into exploration and production. Single onshore wells may produce as little as a few barrels per day but networking of onshore wells can result in production of milliions of barrels per day. This brings with it a whole new series of challenges to be overcome. Firstly, the drilling rigs tend to be mobile with motors and pumps often mounted on skids for easy transportation. This can lead to issues of connectivity for which Thomas and Betts has a range of thread converters in a variety of materials, many meeting world standards, ready to resolve the problem....

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Introduction Oil & Gas - Midstream applications 1 Midstream relates to the transportation, storage and partial processing of crude oil and gas from the wellheads to the refining plants. This brings a different set of challenges to overcome. This all relates to the fact that what is pumped out of the well is not pure and often contains a mixture of oil, gas, water and often sand which firstly need to be separated off from each other before being shipped or piped to a storage facility. This can be done in a variety of ways depending on the typeof oil or gas that the well is pumping and can often...

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This is also the point when all metering needs to take place to calculate invoices and taxes today. The amount of oil produced is shapely measures, also the density, viscosity, pressure, temperature, and in the case of gas, the amount of water vapour is also measured. Oil is often pumped directly to the oil refinery which is where the down stream operation starts but often needs to go through a series of pumps to get the required pressure. With the Kopex-Ex range of products, ABB can offer a range of products and services to meet the demands of midstream oil and gas markets. The Kopex-Ex range...

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Introduction Oil & Gas - Downstream applications 1 The term downstream relates to the processing and delivery of finished carbon related product to the end-uster. This covers a whole range of applications from refining to petrol stations. There are over 700 refineries globally all competing to supply finished carbon based products to local and international markets. The products refined are varied including: – Transportation fuels - LPG, gasoline, jet fuel, diesel, gas oil and bunker fuel – Petrochemical feedstocks - LPG, naphtha and aromatics – Energy sources - LPG, kerosene, heating oil and fuel...

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The refining process is in four stages, firstly distillation which separates it into 5 product sectors LPG, Naphtha, Kerosine, Gas, Oil, and Atmospheric residue, this is done using high temperature. The higher the temperature the higher the quality of the product. The second stage is the upgrading or reforming. This stage is used to change the product at a molecular level for example changing the low octane version of Naphtha to high octane which can be blended into gasoline. All the stages in the downstream operation have different requirements to ensure safety of personnel and the quality of...

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Introduction Food & Beverage applications 1 1 Food processing - Explosion proof (Dust) | 2 Beverage manufacture - Explosion proof (Vapour) Food Industry ABB offers a range of products for the food processing market, including products for use in areas where stainless steel is preferred as well as areas classified as hazardous. ABB can offer stainless steel control stations for use on automated food processing and packaging machines as well as lighting specifically designed for use in dust filled atmospheres such as flour mills or other places where the risk of explosion is considered to be extremely...

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Introduction Chemical & Pharmaceutical applications 1 3 Chemical engineering - Explosion proof | 4 Pharmaceutical production - Explosion proof Chemical & Pharmaceutical Industry The ABB range of products and solutions are ideal for use in the chemical and pharmaceutical Industry. Whether it is upstream in the primary production stage or downstream in the packing stage. Many of the processes and applications used in these areas require approvals to hazardous area standards making Kopex-Ex range of conduits & cable glands ideal. Kopex-Ex Product Catalogue | LIT-166GBR 04/15

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.