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KONCAR-Institute-Shaft Torque and Power Monitoring System

KONCAR-Institute-Shaft Torque and Power Monitoring System

KONCAR-Institute-Shaft Torque and Power Monitoring System

Product catalog summary
Overview: The document provides detailed information about the Shaft Torque and Power Monitoring System (ST&P) developed by KONČAR – Electrical Engineering Institute Inc. It outlines the system's features, specifications, documentation, services, software, and ordering guide.
System Features: The ST&P system is designed for real-time monitoring of torque, speed, and power in rotating machines. It uses optical fork sensors for non-contact measurement of shaft twist angle, enabling precise torque measurement. The system includes a processing unit with real-time data processing, analog and digital outputs, communication capabilities, and a database for trends and alarms.
Measuring Sensors: The system employs high-sensitivity fork optical sensors with integrated electronics, infrared light beams, and scratch-resistant optics. These sensors have a switching frequency of 500 kHz and operate within a temperature range of -20°C to +70°C.
Documentation: Comprehensive documentation is provided for installation, maintenance, and usage, including mechanical and electrical documentation, user instructions, and certificates.
Architecture and Inputs: The system features a data acquisition unit with a real-time controller and local visualization. It supports two digital inputs and offers optional analog outputs. Digital/relay outputs are also available, with specifications for current, power, and voltage.
Communication and Power Supply: The system supports Ethernet communication with protocols like Modbus TCP and HTTP server. It operates on both DC and AC power supplies, with specific voltage and frequency ranges.
Temperature and Dimensions: The operational temperature range is -20°C to +70°C, with storage temperatures from -40°C to +85°C. The system is available in 19” rack installations or cabinet housing with IP ratings.
Data Visualization and Logging: Data can be accessed remotely via a web browser or locally through a touch screen. The system logs data for long-term storage and analysis.
Standards Compliance: The system complies with EMC immunity/emission and vibration/shock resistance standards.
Services: KONČAR offers consulting, installation, commissioning, staff training, and expert interpretation of monitoring results.
Software: The system includes a multiuser web server for remote access, allowing users to view real-time data, trends, and alarms without additional software installation.
Ordering Guide: The document provides options for analog outputs, services like installation and commissioning, user training, warranty extensions, and housing configurations.
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Catalog excerpts

KONCAR-Institute-Shaft Torque and Power Monitoring System-1

KONČAR – Electrical Engineering Institute Inc. Department for rotating machines Fallerovo šetalište 22, 10 000 Zagreb, Croatia Phone: + 385 1 3656 291 Fax: +385 1 3666 377 Web: www.koncar-institut.com Email: mcm@koncar-institut.

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KONCAR-Institute-Shaft Torque and Power Monitoring System-2

Shaft Torque and Power Monitoring System Operator panel - HMI (real time data, trends, alarms , setup…) Torque, speed and power are the defining mechanical parameters associated with functional performance of rotating machines (machine efficiency determination). ST&P system enables insight into this important machine parameters by on line measurement of shaft twist angel. System uses two precise optical fork sensors for twist angle measurement. Besides on-line torque measurement, ST&P system enables measurement of power and rotating speed. 3 ST&P – Processing/protection unit (real time processing,...

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KONCAR-Institute-Shaft Torque and Power Monitoring System-3

1. ST&P system specification Architecture: • Data acquisition unit with the real time controller and local visualization Inputs: • Two digital inputs (PNP or NPN) • Resolution time stamp: 1ns Analog outputs (on request) • Current outputs 4 - 20 mA, voltage outputs 0 -10 V • Number of outputs : 2 to 4 Digital/relay outputs: • Number of outputs: 2 to 8 • Continuous current: 6 A • Maximum switching power: 1500 VA • Maximum switching voltage: 250 VAC/DC • Maximum switching frequency: 0,1 Hz • Rated isolation voltage: 300 V overload (category III) by EN 50178 • Surge withstand: 4 kV (1,25/50 ps),...

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KONCAR-Institute-Shaft Torque and Power Monitoring System-4

Complete services required for system installation, commissioning and usage of the ST&P system. We offer the fallowing services: • Consulting services on how to select an optimal monitoring system for new and existing machines • Installation and commissioning • Staff training • Expert interpretation of the acquired monitoring results 5. Software Users can get insight into measuring data through local touch display (local HMI) and through web server (web application). Local visualization enables insight into real-time data, trends and setup. All screens can be modified according to the Customer’s...

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KONCAR-Institute-Shaft Torque and Power Monitoring System-5

SYSTEM CERTIFIED KONCAR - Electrical Engineering Institute Inc. Department for rotating machines Fallerovo setaliste 22,10 000 Zagreb, Croatia Phone: + 3851 3656 291 Fax: +3851 3666 377 Web: www.koncar-institut.com Email: [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.