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KONCAR-Institute-Electrical Machine Black Box

KONCAR-Institute-Electrical Machine Black Box

KONCAR-Institute-Electrical Machine Black Box

Product catalog summary
Overview: The document provides technical specifications and features of the Electrical Machine Black Box (EMBB) system developed by KONČAR – Electrical Engineering Institute Inc. The EMBB is designed for monitoring and recording harmful working conditions in electrical machines to enhance asset management and reliability.
Architecture: The system includes a data acquisition unit with a real-time controller. It supports various inputs for voltage, current, excitation current, speed, temperature, and vibration measurements. The system also features digital/relay outputs with specific current and voltage ratings.
Inputs: The EMBB system can measure:
  • Stator voltage (0-500 V)
  • Stator currents (1A/5A)
  • Excitation current (0-10 V)
  • Speed (0-10 V)
  • Temperature via RTD (pt100) or thermocouples
  • Vibration inputs (IPE)
Outputs: The system provides 2 to 8 digital/relay outputs with a continuous current of 6 A, maximum switching power of 1500 VA, and a maximum switching voltage of 250 VAC/DC.
Communication and Power Supply: The EMBB supports Ethernet 10/100 for communication. It operates on a DC power supply range of 80 V to 370 V and an AC range of 85 to 264 V, with specific frequency and interruption tolerances.
Environmental Specifications: The operational temperature range is -20°C to +70°C, with storage capabilities from -40°C to +85°C. The cabinet is rated IP 54, with an option for IP 66, and typical dimensions are 400x400x200 mm.
Data Management: The system allows for local and remote data visualization via a web browser and supports long-term data logging for alarms and events.
Standards Compliance: The EMBB complies with various EMC immunity/emission standards and vibration/shock resistance standards, ensuring robust performance in diverse environments.
Features and Benefits: The EMBB system detects and records harmful conditions such as extensive vibrations, two-phase operation, asynchronous operation, incorrect synchronization, significant asymmetry, overloading, overheating, and run-out. It is modular, upgradeable, and suitable for both new and existing machines, providing enhanced monitoring and reducing potential damage costs.
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Catalog excerpts

KONCAR-Institute-Electrical Machine Black Box-1

EMBB specification Architecture: • Data acquisition unit with the real time controller Inputs: • Three voltage inputs for stator voltage measurement (0-500 V) • Three current inputs for stator currents measurement (1A/5A) • One voltage input for excitation current measurement (0-10 V) • One voltage input for speed measurement (0-10 V) • Two RTD (pt100) or thermocouple inputs • Two vibration inputs (IPE) Digital/relay outputs: • Number of outputs: 2 to 8 • Continuous current: 6 A • Maximum switching power: 1500 VA • Maximum switching voltage: 250 VAC/DC • Maximum switching frequency: 0,1 Hz • Rated isolation voltage: 300 V overload (category III) by EN 50178 • Surge withstand: 4 kV (1,25/50 µs), by IEC 5017 Communication: • Ethernet 10/100 Power supply: • DC: 80 V to 370 V • AC: 85 to 264 V , frequency 47 to 63 Hz • Maximum allowed power supply interruption: 100 ms for 230 VAC/ 20 ms for 115 VAC • Test voltage: 3 kV (2 kV against ground) Temperature range: • Operational temperature range: -20°C to +70°C (storage temperature: -40° to +85°C) Dimensions: • Cabinet IP 54 (IP 66 on request) – typical dimensions WHD: 400x400x200 Data visualization: • Web browser for local and remote access Data logging: • Database for long-term data, alarm and events archival Standards compliance: • EMC immunity/emission : EN 61326-1 (IEC 61326-1:2005), EN 61000-3-2+A1+A2 (IEC 61000-3-2+A1+A2), EN 61000-3-3 (IEC 61000-3-3), EN 61000-4-10+A1 (IEC 61000-4-10+A1), EN 61000-4-12 (IEC 61000-4-12), EN 61000-4-18+A1 (IEC 61000-4-18+A1) • Vibration/shock resistance (EN 60068-2-6/EN 60068-2-27/29) KONČAR – Electrical Engineering Institute Inc. Department for rotating machines Fallerovo šetalište 22, 10 000 Zagreb, Croatia Phone: + 385 1 3656 291 Fax: +385 1 3666 377 Web: ww

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KONCAR-Institute-Electrical Machine Black Box-2

Local/remote HMI (real time data, events ) ELECTRICAL MACHINE BLACK BOX The EMBB system records all harmful working conditions that are not allowed or represent a potential danger to the machine’s lifetime. By equipping the synchronous and asynchronous machines with EMBB system owners and users get an additional insight into the harmful working conditions during machine operation. EMBB allows a better asset management, and a reliable monitoring of the machine, especially during the warranty period. EMBB Features • • • • • • • Detects and records harmful working conditions Reveals failures caused...

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KONCAR-Institute-Electrical Machine Black Box-3

EMBB specification Architecture: • Data acquisition unit with the real time controller Inputs: • Three voltage inputs for stator voltage measurement (0-500 V) • Three current inputs for stator currents measurement (1A/5A) • One voltage input for excitation current measurement (0-10 V) • One voltage input for speed measurement (0-10 V) • Two RTD (pt100) or thermocouple inputs • Two vibration inputs (IPE) Digital/relay outputs: • Number of outputs: 2 to 8 • Continuous current: 6 A • Maximum switching power: 1500 VA • Maximum switching voltage: 250 VAC/DC • Maximum switching frequency: 0,1 Hz •...

 Open the catalog to page 3

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