- Catalogs
- KONCAR - Electrical Engineering Institute Inc.
- KONCAR-Institute-Advanced Condition Monitoring Systems for Rotating Machines
KONCAR-Institute-Advanced Condition Monitoring Systems for Rotating Machines
KONCAR-Institute-Advanced Condition Monitoring Systems for Rotating Machines
Advanced condition monitoring systems are essential for preserving investment value, reducing costs, and increasing production revenue in industrial plants. These systems help in timely detection of problems, preventing serious machine damage, and offering substantial financial savings. Predictive maintenance, when implemented across an organization, can significantly reduce unnecessary maintenance costs, which can account for up to 35% of a plant's operating expenses.
Company Overview
Located in Zagreb, Croatia, KONCAR Group specializes in developing products for hydro, wind, and process industries. With over 50 years of experience, they are recognized globally for their expertise in rotating machines and energy fields.
Benefits of Predictive Maintenance
- Scheduled maintenance shutdowns at convenient times.
- Optimized maintenance activities through data availability.
- Avoidance of extensive damage from sudden failures.
- Reduced repair time and machinery downtime.
- Clear problem identification and solution.
- Just-in-time maintenance planning.
- Lower inventory levels for spare parts.
- Quick and efficient data collection.
- Short payback period due to capital failure prevention.
- Enhanced environmental and personnel safety.
Maintenance and Lifetime Extension
Recognizing the different needs of machines throughout their lifecycle is crucial for fault-free operations. KONCAR's solutions help identify and prevent common rotating machine problems, extending the machine's lifetime and preserving its value.
Monitoring Solutions
- Machine Condition Monitoring (MCM): Modular solution for power plants and machines of all sizes.
- Small Hydro Condition Monitoring (SHCM): Compact solution for small hydro plants.
- Expert Motor Condition Monitoring (EMCM): Provides crucial information for smart motor management.
- Shaft Torque and Power Monitoring (ST&P): Monitors torsional vibrations to prevent major machine damage.
- Shaft Current and Voltage Protection (SCVP): Detects harmful shaft currents and voltages.
- Electrical Machine Black Box (EMBB): Records machine issues for manufacturer insights.
Portable Monitoring Instruments
- Vibration Measurement Instrument (VMI): Measures radial and axial bearing vibrations.
- Roundness Measurement Instrument (RMI): Measures stator and rotor values.
- Instrument for Winding Fault Detection (WFD): Detects excitation winding failures.
- Custom Specific Instruments: Tailored to user-specific values.
- Slow-roll Runout Instrument (SRI): Measures mechanical imperfections.
- Field Measurement Instrument (FMI): Detects stator winding connection issues.
Services and Support
- Cloud interface software for global access.
- On-site and remote training.
- Integration of multiple machines and key values.
- Expert support throughout the machine lifecycle.
- Smart trending for optimized maintenance planning.
- Diagnostic services including visual inspection and condition prediction.
- Advanced fault detection without special equipment.
- Equipment lifetime estimation.
- Calculation of machine efficiency with control function.
- Research and development involvement in numerous projects.
- Automatically generated reports for stakeholders.
- Process optimization for increased productivity.
Contact Information
For more information, visit www.koncarmonitoring.com or contact KONČAR Electrical Engineering Institute, Inc. at [email protected].
Catalog excerpts
tradition. knowledge. responsibility. ADVANCED CONDITION MONITORING SYSTEMS FOR ROTATING MACHINES www.koncarmonitoring.com
Open the catalog to page 1
| Advanced condition monitoring systems for rotating machines Importance of predictive maintenance Condition monitoring brings value in many areas of business Preserving investment value, reducing costs and increasing production revenue are the goals of every plant operator. With constant pressure on the machines to produce more, failures occur more often and continuous production process is jeopardized. Introducing a proper machine monitoring system is the first step towards operational improvements on a daily basis. Timely detection of problems prevents serious machine damage and in financial...
Open the catalog to page 2
| Advanced condition monitoring systems for rotating machines tradition. knowledge. responsibility. Solutions that save money and time Right products for right customers at the right time Recognizing different needs of your machine during its lifetime is the first step towards fault-free machine operations. From the early stages of production to commissioning, regular usage, and maintenance, our solutions help to identify and prevent most common rotating machine problems. The technology behind them makes sure that all market players perform their tasks efficiently and achieve their goals. The...
Open the catalog to page 3
tradition. knowledge. responsibility. | Advanced condition monitoring systems for rotating machines ® Stationary monitoring solutions Machine condition monitoring (MCM) MCM is a modular solution applicable to power plants and machines of all sizes. It allows integration of key values and equipment according to customers' requirements enabling full insight into machine operations. Installed for the permanent period, these solutions allow users to have continuous access to key elements of their equipment and optimize their maintenance periods. Small hydro condition monitoring (SHCM) SHCM is a compact...
Open the catalog to page 4
tradition. knowledge. responsibility. | Advanced condition monitoring systems for rotating machines Portable instruments can be used with multiple machines when needed during the production, commissioning, and maintenance - perfect when time and money are limited factors. Roundness measurement instrument (RMI) RMI instrument significantly saves time during the machine production. The system measures important stator and rotor values regulated by norms, using methods that eliminate time-consuming process. Vibration measurement instrument (VMI) VMI is a user-friendly instrument made for rugged field...
Open the catalog to page 5
| Advanced condition monitoring systems for rotating machines tradition. knowledge. responsibility. Actionable monitoring with smart tools Full range services for your machine With our set of tools we make sure that results obtained from the machines are used to effectively plan maintenance periods, increase revenue and reduce maximally the number of machine faults. Our premium services cover all of your needs. From training to diagnostic of all types of rotating machines, our experts are dedicated to help you fulfill your objectives and save resources. CLOUD INTERFACE SOFTWARE Access to web...
Open the catalog to page 6
tradition. knowledge. responsibility. LET’S CONNECT: www.koncarmonitoring.com Fallerovo šetalište 22 Zagreb 10002, Croatia KONČAR Electrical Engineering Institute, In
Open the catalog to page 7All KONCAR - Electrical Engineering Institute Inc. catalogs and technical brochures
HIGH VOLTAGE LABORATORY6 Pages
Thermo Power Plant Plomin 220 Pages
Wind turbine KO - VA 57 / 12 Pages
Wind turbine K802 Pages
KONCAR-Institute-PECS GUIDE6 Pages
KONCAR-Institute-GRAP IDE2 Pages
- Test stand
- Calibration system
- Test set
- Real-time monitoring module
- Laboratory calibration equipment
- Voltage detector
- Current calibrator
- Voltage calibration system
- Laboratory test station
- Power detector
- Resistance calibrator
- High-voltage test system
- Laboratory test system
- Electric test system
- Power calibrator
- Power transformer test system
- Transformer monitoring system
- High-power test system
- High-current test system
- Low-voltage test system