Zeta 640 / Zeta 650


Catalog excerpts

Zeta 640 / Zeta 650 - 1

harness manufacturing

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Zeta 640 / Zeta 650 - 2

The industry places the highest demands on the flexibility of automated wire assembly, requiring that it be possible to process many different cables and terminals without changeovers, just-in-time, for batches of any size. Komax developed the highly flexible Zeta 640 and Zeta 650 for this reason. They allow automated processes and batch or sequential production without the need for changeovers, cutting the manufacturing time by up to 50 percent. EtherCAT improves the overall system performance and significantly increases output. With continuous data flow, the new Zeta machines are ready...

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Zeta 640 / Zeta 650 - 3


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Zeta 640 / Zeta 650 - 4

HIGHLY FLEXIBLE AUTOMATION FOR INDUSTRIAL WIRE PROCESSING Greater flexibility for batches and sequences The fully automatic wire processing machines of the latest generation provide maximum flexibility for specific manufacturing across a wide range of applications. The Zeta 640 is equipped with five process modules in the standard configuration, opening up many new possibilities for small batches or sequences. The Zeta 650 is designed for eight modules, which reduces changeovers and interruptions to a minimum. Both machines can be extended by five additional modules along the transfer...

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Zeta 640 / Zeta 650 - 6

01 The bundler sorts and binds the batches in a single process step. 02 Up to 36 different cables from the entire cross section range are available in the wire selector. Wide variety with up to 36 wire types Versatile control cabinet construction requires many different materials such as wire types, terminals or ferrules. These are available on the Zeta 640/650 without the need for changeovers. The automatic wire changer provides up to 36 different wires from the entire cross-section range. Up to two automated inkjet printers mark the wires in black and one additional color within the same...

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Zeta 640 / Zeta 650 - 7

Correct order for further processing 03 Parallel processing set with 3 shuttles for top performance. The new Zeta machines process the required wires from A to Z in a single process step. Tied up as needed and sorted in the correct order, the bundler wire deposit provides the wires separately for further processing according to sequence or batches. This simplifies and significantly accelerates installation in the control cabinet and logistics. The wires can be removed mid-production. The binding method is freely defined for each wire, independent of the mode – batch or sequence production....

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Zeta 640 / Zeta 650 - 8

Innovation push for control cabinet construction: CM 1/5 GS ferrule module The module accommodates five taped AEH rolls at the same time. The available positions can be assigned as desired and sequentially processed. This can be done over the full cross section range of 0.5 mm² to 2.5 mm² and in the lengths 8 mm and 10 mm. Consequently, five different types of ferrules can be processed very flexibly and without changeovers. The module is uniquely compact and readily accessible. No tools are needed to insert the AEH rolls and no tool change is required. Technical data for CM 1/5 GS Taped Z+F...

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Zeta 640 / Zeta 650 - 9

Technical data for the Zeta 640/650 Length range with two-sided processing Length range with one-sided processing Stripping lengths Wire cross sections** Useable transfer length Zeta 640 Useable transfer length Zeta 650 Useable transfer length extension 1720 mm (67.7 in.), up to 5 additional crimp modules C1370 Wire feed speed Wire selector Maximum of 36 cables (in increments of six cables) Noise level < 75 dB (without crimp modules) Electrical connection Compressed-air connection 12 m³/h, (424 ft³/h) (without modules) Zeta 640 approx. 1.9 t (4189 lbs) Zeta 650 approx. 2.6 t (5732 lbs) *...

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Zeta 640 / Zeta 650 - 10

Piece output Zeta 640 2500 Wire speed Crimp force monitoring Seal module Crimp module 1250 1000 750 The effective output may vary with application and machine configuration. wire lenght [mm] Kabellänge [mm] Crimp / crimp Crimp / crimp with wire selection movements (12 positions) Crimp-seal / crimp Ferrules / ferrules with wire selection movements (12 positions) The cables are bound in the right order, which simplifies wiring in the control cabinet.

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Zeta 640 / Zeta 650 - 11

Options and accessories Marking systems Komax IMS inkjet marking systems • Automatic inkjet head changer Wire feed Expandable wire selector Processing modules C1370 crimp module • S1441 seal module • X1582 twisting module • X1585 Fluxing/tinning module • mci 792 sleeve Module • Double gripper module • AEH Ferrule module • MIL crimp module • Welding module • Ultrasonic compaction Quality control Integrated crimp height measurement • Integrated pull-out force measurement • ACD automatic conductor detector • Material change detection • Material verification • Splice detection • Q1240 strip...

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Zeta 640 / Zeta 650 - 12

Komax – leading the field now and in the future As a pioneer and market leader in the field of automated wire processing, Komax provides its customers with innovative and sustainable solutions for any situation that calls for precise contact connections. Komax manufactures series and customer-specific machinery for various industries, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent networking solutions complete the portfolio, and ensure safe and efficient production. Komax is a globally active Swiss company with development...

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