Zeta 630 Crimping machine
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Catalog excerpts

Zeta 630 Crimping machine - 1

harness manufacturing

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With the Zeta 630, control cabinet construction becomes an efficient, just-in-time activity. Wire processing is highly productive from a batch of 1 thanks to the economical automation process. Automated processes plus batch or sequence production without changeover shorten the manufacturing time by up to 50 percent. The automatic wire selector makes available up to 36 different cables and the CM 1/5 GS module processes as many as five different ferrules. Reliable fully automatic production assures consistently high quality. Efficient automation process – anufacturing time reduced by up to...

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ECONOMICAL AUTOMATION OF CONTROL CABINET CONSTRUCTION

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HIGH PRODUCTIVITY Required time reduced by up to 50 percent Manual processes take time. The Zeta 630 reduces manual work to a minimum. It processes all required cables automatically and provides them fully equipped in the correct order and length – complete with marking and terminals. The only remaining step is to lay the cables in the control cabinet. Manual processes such as cutting to length, stripping, marking and sleeve attachment are all eliminated. End-to-end data flow from ECAD to the machine Production data can be sent over the Komax interface WPCS from specific ECAD systems...

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01 The bundler sorts and binds the batches in a single process step. 02 Up to 36 different cables from the entire cross section range are available in the wire selector.

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Wiring simplified by fully tried-and- 03 With the unique CM 1/5 GS, up to five different ferrules can be processed with a single module. tested deposit Cables can be produced, sorted and bound in one process step in ideal order for subsequent wiring. The fully automatic flex bundler wire deposit simplifies and accelerates the laying of cables in the control cabinet. The batches can be taken out while production is going on. The binding method can be defined as desired for each cable depending on the production mode (batch or sequence processing). Reliable sequence processing Thanks to the...

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Innovation push for control cabinet construction: CM 1/5 GS ferrule module The module accommodates five taped AEH rolls at the same time. The available positions can be assigned as desired and sequentially processed. This can be done over the full cross section range of 0.5 mm² to 2.5 mm² and in the lengths 8 mm and 10 mm. Consequently, five different types of ferrules can be processed very flexibly and without changeovers. The module is uniquely compact and readily accessible. No tools are needed to insert the AEH rolls and no tool change is required. Technical data for CM 1/5 GS Operating...

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Technical data for the Zeta 630 Length range with two-sided processing Length range with one-sided processing Stripping lengths Wire cross sections** Wire feed speed Wire selector Maximum of 36 cables (in increments of six cables) Noise level < 80 (without crimp modules) Electrical connection Compressed-air connection 7 m³/h, (247 ft³/h) (without modules) * Wire tests at Komax Switzerland necessary ** Certain extremely hard, tough wires may not be able to be processed even if they are within the indicated cross section range. In case of doubt, we are happy to produce samples of your wires....

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Wire speed Crimping module Ferrule module The effective output may vary with application and machine configuration. wire lenght [mm] Kabellänge [mm] Strip/strip Strip/strip with wire selection movements (12 positions) Ferrules/ferrules with wire selection movements (12 positions) Komax Repair You want to have defects fi xed as quickly and competently as possible so you can resume production right away while simultaneously lengthening the service life of your products from Komax? You can count on our repair service at any time. Crimp/crimp with wire selection movements (12 positions) The...

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Options and accessories Marking systems Komax IMS inkjet marking systems • Automatic inkjet head changer Wire feed Expandable wire selector Processing modules C1370 crimping module (with programmable crimp height) • MIL crimp • Ferrule module • Ultrasonic compaction Quality control Integrated crimp height measurement • Integrated pull-out force measurement • CFA/CFA+ crimp force analysis • Splice detection • Material verification Uninterruptible power supply • Signal light WPCS networking interface • TopConvert data conversion • Komax MES • DLW Processing examples Cutting to length Wire...

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Komax – leading the field now and in the future As a pioneer and market leader in the field of automated wire processing, Komax provides its customers with innovative and sustainable solutions for any situation that calls for precise contact connections. Komax manufactures series and customer-specific machinery for various industries, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent networking solutions complete the portfolio, and ensure safe and efficient production. Komax is a globally active Swiss company with development and...

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