Sigma 688 Crimping and twisting machine
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Catalog excerpts

Sigma 688 Crimping and twisting machine - 1

Fully automatic twisting machine

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Sigma 688 Crimping and twisting machine - 2

The impressive Sigma 688 offers all the benefits of the new generation of machines. It offers process security and stability for the fully automated production of twisted wires. Within the Sigma product family that also includes THE NEW GENERATION OF TWISTING MACHINES RELIABLE AND PROVEN the Sigma 688 ST with a spot taping unit for the ntegrated taping of open wire ends, the i same parts and assemblies are used wherever possible, which makes operator training and maintenance as well as spare parts logistics much easier. With the same reliability as its predecessor, the Alpha 488 S, the...

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Sigma 688 Crimping and twisting machine - 5

PROCESS SECURITY AND STABILITY TERMINAL PRE-ORIENTATION MODULE Sigma 688 – the latest generation, based on proven technology This latest generation fully automatic t wisting machine allows the production of UTP wires for applications with high data transfer speeds (CAN FD, CAN XL, MOST, F lexRay or Automotive Ethernet). The triedand-tested machine technology has already proved its value in the Sigma 688 ST. Thanks to fully automatic wire end processing, the Sigma 688 offers increased process security and stability. The latest generation Quick and reliable setup directly on the crimp module....

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Sigma 688 Crimping and twisting machine - 6

Straightener unit pneumatic with wire diameter display recommended for: 0.13 - 1.5 mm2. Sustainable OEM quality Quality monitoring systems like visual strip quality monitoring (Q1240) with optional control of the seal position or of defective items ensure OEM-compliant quality. The machine is designed for sustained use and delivers the required performance with a high level of reliability to safeguard production. Support by Komax is also guaranteed long term. Benefits of the common parts strategy The identical software and hardware parts within the Sigma product family make the training of...

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Sigma 688 Crimping and twisting machine - 7

Processing set short open ends. Terminal pre-orientation module for simplified sequential block loading. Optimized insertion thanks to pre-orientation For small cross sections up to 1.0 mm2 and very short open ends, the optional terminal pre-orientation module X2880 can be used on one or both ends. This simplifies the sub sequent block loading. The insertion process becomes faster and the risk of terminal damage is reduced, while fewer rejects and less post-processing lower costs.

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Sigma 688 Crimping and twisting machine - 8

■S »S<H Crimp / Crimp seal The actual piece output may vary depending on the application and machine configuration.

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Sigma 688 Crimping and twisting machine - 9

Technical data Length range * Producible parameters depend on pitch, outer diameter and end processing. Producibility must be tested using the software producibility check or a feasibility test. ** Certain extremely hard, tough wires may not be able to be processed even if they are within the indicated cross-section range. If in doubt, we are happy to provide you with samples of your wires. *** Outside of the recommended operating pressure, the correct function of peripheral devices may be limited. Please also observe the technical data for peripheral devices. The maximum permitted...

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Sigma 688 Crimping and twisting machine - 10

Seal insertion 1 Pitch triangle 2 Gripper + safety 3 Seal length 4 Relative seal position 5 Strip length 6 Crimp underlength 7 Crimp overlength Example article: 2 x FLRY 0.35 mm2 (AWG 22), pitch 13 mm, crimp nanoMQS - Possible open ends of example article with short open ends processing set: 25.5 -99 mm (1 - 3.9 in) - Possible open ends of example article with open ends standard processing set: 44-99 mm (1.7 - 3.9 in) The definition and measurement of the open end is described in Komax Standard KX 0370000. Composition of the open end according to the Komax

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Sigma 688 Crimping and twisting machine - 11

THE SIGMA PRODUCT FAMILY SIGMA 688 ST FULLY AUTOMATIC TWISTING MACHINE WITH SPOT TAPING UNIT First fully automatic twisting machine with spot taping unit for integrated spot taping The Sigma 688 ST enables a fully automated overall process from processing and twisting to spot taping the open wire ends. The UTP wires produced in this way fulfill the stipulated OEM quality r equirements for spot-taped open wire ends. There are considerable benefits associated with this: reproducible high quality without the risk of untwisting in downstream operations and no additional transport to a manual...

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Sigma 688 Crimping and twisting machine - 12

Komax - leading the field now and in the future As a pioneer and market leader in the field of automated wire processing, Komax provides its customers with innovative and sustainable solutions for any situation that calls for precise contact connections. Komax manufactures series and customer-specific machinery for various industries, catering for every degree of automation and customization. Its range of quality tools, test systems, and intelligent networking solutions complete the portfolio, and ensure safe and efficient production. Komax is a globally active Swiss company with...

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