Omega 740 / 745 / 750 / 755


Catalog excerpts

Omega 740 / 745 / 750 / 755 - 1

OMEGA 740/750 745/755 harness manufacturing

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Omega 740 / 745 / 750 / 755 - 2

The Omega 740/750 makes it possible to produce wire harnesses of varying degrees of complexity and for terminal housings to be loaded on one side or both sides. Five (Omega 740) or eight (Omega 750) modules can be selected, as required. The Omega 740/750 is the economical answer to ongoing miniaturization and increasingly smaller batches. These machines make it possible to manufacture a range of different wire harnesses and reduce production time significantly. The Omega 745/755 application machine is essentially identical in construction to the Omega 740/750. However, the pallet system is...

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Omega 740 / 745 / 750 / 755 - 3

Guaranteed quality of the end products The quality of the end product is continually guaranteed, independent of the machine operator. A high-precision force sensor monitors the entire insertion process and correct latching of the terminal parts in the housing. The individual default values are synchronized. As a result, the insertion of small components, which can hardly be inserted by hand, is carried out in an absolutely reliable manner – supported by a precise and fast spindle drive. With direct production of QUANTUM LEAP IN FULLY AUTOMATIC WIRE HARNESS PRODUCTION wire harnesses and by...

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Omega 740 / 745 / 750 / 755 - 4

Wide variety with up to 36 wire types The different wire types for versatile wire harness production are available on the Omega machines without the need for changeovers. The automatic wire changer provides up to 36 different wires from the entire cross-section range. This enables the range of wires required in the construction of control cabinets, for example, to be covered perfectly. High-resolution labeling in black or color Two automated inkjet printers mark the wires in black and one additional color within the same sequence. After that, the wires are picked up by a shuttle system and...

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Omega 740 / 745 / 750 / 755 - 5

ACD incision monitoring The ACD detects the slightest contact between the blades and conductor strands during stripping. It is based on a capacitive measuring principle, is integrated in the blade holder and can be operated using any standard stripping blade. The sensitivity of the monitoring can be configured using setting parameters. Defective wire ends are detected automatically and rejected. Untwisting of the wires Unwound wires are always twisted. A special untwisting module removes this twist. The wires are then 100% straight, which is crucial for the subsequent fully automatic...

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Omega 740 / 745 / 750 / 755 - 6

Shorter lead times - less storage requirement - optimized process Decisive savings in time and logistics and a corresponding growth in productivity can be achieved thanks to the absence of manual steps, interim storage and transport. Cutting, crimping and loading of the terminals all take place on the same machine and the time-consuming storage of individual wires is eliminated. Stock levels of semi-finished products can also be reduced, resulting in faster responses to design changes and reducing the amount of material to be liquidated. Furthermore, it reduces the amount of work in...

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Omega 740 / 745 / 750 / 755 - 7

01 With the help of the wire storage system, double-sided wire harnesses with a high degree of complexity can easily be produced. 02 S1441 seal module for all conventional seals. 03 The integrated Q1240 strip and seal monitoring visually captures every individual wire end during production.

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Omega 740 / 745 / 750 / 755 - 9

High flexibility and simple operation The new fully automatic blockloaders with enlarged mounting pallets ensure even greater flexibility for specific manufacturing across a wide range of applications. They process wire harnesses in a single process step from A to Z and open up new possibilities for the required wire harnesses. Already created wire harnesses can be loaded again in seconds and re-produced. Thanks to individual configurations - the Omega 740 with five process modules and the Omega 750 with eight -changeovers and interruptions are reduced to a minimum. New possibilities thanks...

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Omega 740 / 745 / 750 / 755 - 10


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Omega 740 / 745 / 750 / 755 - 11


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Omega 740 / 745 / 750 / 755 - 12

OMEGA 745/755 APPLICATION MACHINE The Omega application version has all the The customization aims to provide our cus- previously described benefits and properties tomers with a decisive economic advantage. of the Omega 740/750. What sets it apart is This is primarily achieved through rationaliza- the automated solution developed specifically tion and the associated savings in labor for the customer for the feeding and further costs. Komax is the global market leader in processing of housings and the depositing of the wire processing sector. Our applications wire harnesses. The Omega...

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Omega 740 / 745 / 750 / 755 - 13

Processing modules Basic machine Omega 745/755 Engineering and processing expertise Engineering and processing expertise Software TopWin + Specific PLC Application engineering First-class engineering services -customized products - The Omega 745/755 offers a customized block feed and deposit system for the wire harnesses. - The fully automatic feeding system and processing of up to four different connector housings enables the production of wire harnesses with double-sided loading. - The Omega 745/755 can be changed over to produce a different wire harness with minimal engineering effort....

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Omega 740 / 745 / 750 / 755 - 15

Technical data: Omega 740/750 and 745/755 Omega 740/750 Piece output, single-sided and double-sided loading* Shortest wire length For single-sided loading: 240 mm (9.45 in.) Double-sided jumper connections: 300 – 560 mm** (11.81 – 22.05 in.**) Complex loading: 300 – 780 mm** (11.81 – 30.71 in.**) Strip length Wire cross-sections*** Outer wire diameter Usable transfer length Omega 74x 1880 mm (74 in.), up to five C1370 crimp modules Usable transfer length Omega 75x 2880 mm (113.4 in.), up to eight C1370 crimp modules Usable transfer length extension 1840 mm (72.4 in.) up to five additional...

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Omega 740 / 745 / 750 / 755 - 16

Komax - leading the field now and in the future As a pioneer and market leader in the field of automated wire processing, Komax provides its customers with innovative and sustainable solutions for any situation that calls for precise contact connections. Komax manufactures series and customer-specific machinery for various industries, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent networking solutions complete the portfolio, and ensure safe and efficient production. Komax is a globally active Swiss company with development...

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