Alpha 565 Crimping machine


Catalog excerpts

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The Alpha 565 is a flexible and expandable wire processing machine with seven process modules. In addition to its core functions of two-sided crimp and seal insertion, the Alpha 565 also offers plenty of space for special processing, e.g. application of ferrules or MIL crimps, tinning, twisting, solidifying, ultrasonics, welding and much more. The conductor cross section range of 0.13 mm² to 6 mm² covers all common requirements. The proven Alpha 550 technology provides the perfect base for integrating customer-specific applications easily and effectively. High flexibility for...

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X1582 twisting module Twisted strand ends are the ideal basis for carrying out tinning rapidly and with pinpoint accuracy. The X1582 twisting module twists stripped wire ends in a wide range of dimensions. The twisting process is very precise, ensuring that no strands are damaged – even for extremely thin wires. X1585 fluxing/tinning module The X1585 fluxing/tinning module for Komax fully automated machines enables versatile lead-free tinning of strand ends. Constant tin flow ensures consistent quality. The precisely adjustable speed and temperature guarantee a high level of process...

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Q1250 scalable optical crimp monitoring The Q1250 scalable quality assurance module runs an optical check on the strip quality and automatically rejects defective products. Seal monitoring is also available (connectible under license) for checking the seal position and orientation. Product quality can be traced end to end via statistics, image capture and network feedback. C1370 / C1360 / C1340 crimp module for maximum productivity The efficient user guidance and wire positioning directly on the module allows the shortest setup and changeover times. CFA+ guarantees the highest quality with...

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Technical data Conductor cross section* Wire retraction speed Wire outer diameter Length range** Full strip Partial strip Crimp force* Process module side 1 / 2 Noise level < 80 dB (without crimp tool) Electrical connection Air consumption crimp / crimp crimp seal / crimp seal Weight (incl. 2 crimp modules) * Komax offers feasibility tests for advance testing. Processing of larger conductor cross sections possible on request. ** Repeat accuracy ± (0.2% + 1 mm [0.04in.]) Wire deposit basic module 2 m: 4120 mm (162.2 in.) Wire deposit basic module 4 m: 6120 mm (240.9 in.) Height with closed...

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Deposit gripper Output [pcs/h] Crimp force monitoring Seal module Crimp module Wire speed The actual piece output may vary depending on the application and machine configuration. Configuration – hown are possible process modules S – ot all combinations are possible N – lease contact Komax for more information P STATION 1 (29°) S1441 S1441 G SLEEVE MODULE

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A variety of processing options for a large selection of contacts. Options and accessories Prefeeders Marking systems Komax 26 hot-stamp marker • Komax inkjet marking systems • Laser marking on request Blade holders Double-blade line for V-blades and special blades Process modules C1370/C1360/C1340 crimp module • S1441 seal module • X1582 twisting module • X1585 tinning module • Sleeve module • Double gripper module • AEH ferrule module • MIL crimp module • Welding module • Ultrasonic compaction Quality assurance Komax 341 integrated crimp height measurement • Q1210 integrated pull-off...

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Komax – leading the field now and in the future As a pioneer and market leader in the field of automated wire processing, Komax provides its customers with innovative and sustainable solutions for any situation that calls for precise contact connections. Komax manufactures series and customer-specific machinery for various industries, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent networking solutions complete the portfolio, and ensure safe and efficient production. Komax is a globally active Swiss company with development...

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