Alpha 560 Crimping machine
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Catalog excerpts

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The Alpha 560 is a powerful, fully automatic wire processing machine for one- or twosided loading with large terminals and seals. Two stations each process conductor cross sections of up to 16 mm² (AWG 6). The Alpha 560 is extremely easy to operate and provides reliable, robust production. Operation via the touchscreen requires just a short training course and is supported by the intuitive Green Button user guidance system. This and the innovative HMI controller ensure great flexibility and short changeover times. Another outstanding feature is the fully integrated endto-end quality...

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POWERFUL SOLUTION FOR CROSS SECTIONS UP TO 16 mm² (AWG 6)

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Q1250 SCALABLE OPTICAL CRIMP MONITORING

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HEAVY DUTY C1380 crimp module for maximum productivity With a crimp force of 50 kN, even demanding terminals can be processed with ease. Higher crimp forces are available upon request. Wire positioning directly on the module reduces the time required for setup, changeover and sampling. In the CRIMP MODULE current process, the fully integrated CFA+ and CFA crimp force monitoring guarantees the highest quality with minimal rejects. A powerful cutting mechanism cuts terminal strips up to 1.2 mm (0.05 in.) thickness. S1441 G seal module for high flexibility The module reliably processes up to...

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MINIMAL CHANGEOVER TIMES FOR HIGH PRODUCTIVITY

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Optimal setup and operation module setup greatly simplifies work pro01 Quick and reliable setup directly on the crimp module. 02 Can easily process large seals up to Ø18 × 21 mm (Ø 0.7 × 0.83 in.). 03 Minimal training required thanks to the clearly structured user guidance in the Komax HMI Simple and flawless operation with The innovative machine and process Assisted by the intuitive user guidance sys- cesses. Set-up processes are automated and require only minimal training. Efficient setup directly on the module yields signifi- and operated by any staff member. The cant time savings....

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THE PERFECT PROCESS MODULE SETUP Customer-specific configuration (on request) The Alpha 560 is specially designed for large conductor cross sections. A wide variety of process variants are possible at four or more stations (optional). Heavy-duty modules, for example, can be replaced by ones with a lower maximum crimp force (C1340/C1370) or smaller seal sizes (S1441), if desired by the customer. Optimized processes – simple handling – increased efficiency The modular structure simplifies proce- dures and ensures very short start-up and reset times. The operator console with a large 22”...

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Technical data for the crimp modules 03 Crimp module Conductor cross section Crimp height adjustment 04 02 01 With a crimp force of 50 kN, demanding crimp terminals of up to 55 mm in length can be processed with ease. 02 The efficient belt drive reliably draws in the cable at a speed of up to 12 m/s. Optional straighteners adapted to the application are available. 03 With the double-blade holder, two different blade edge radii or special blades can be selected at the press of a button. 04 The tools are within reach at any time in the practical, lockable drawer situated directly under

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Technical data Wire deposit basic module 2 m: 4120 mm (162.2 in.) Wire deposit basic module 4 m: 6120 mm (240.9 in.) Wire outer diameter Length range** Full strip Partial strip Crimp force* Process module side 1/2 Noise level < 80 dB (without crimp tool) Electrical connection Air consumption Crimp / Crimp Crimp-Seal / Crimp-Seal Weight (incl. 2 crimp modules) Wire cross-sections Height with cover closed: 2100 mm (82.7 in.) Height with cover completely open (maximum opening): 2775 mm (109.3 in.) * Very hard or tough cables may not be processable although within specification. Komax offers...

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Options and accessories Prefeeders Wire drive Belt drive Marking systems Komax 26 hot-stamp marker • Komax inkjet marking systems • Laser marking (on request) Blade holders Double-blade line for V-blades • Double-blade line for special blades Process modules Crimp module C1380/C1370/C1340 • Seal module S1441 G / S1441 • Ultrasonic compaction (on request) Quality assurance Integrated crimp height measurement Komax 341 • Integrated pull-out force measurement Q1210 • Optical crimp monitoring Q1250 scalable • Material change detection • Material verification • Splice detection • Spark tester...

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Komax – leading the field now and in the future As a pioneer and market leader in the field of automated wire processing, Komax provides its customers with innovative and sustainable solutions for any situation that calls for precise contact connections. Komax manufactures series and customer-specific machinery for various industries, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent networking solutions complete the portfolio, and ensure safe and efficient production. Komax is a globally active Swiss company with development...

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