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Alpha 560 Crimping machine

Alpha 560 Crimping machine
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The Alpha 560 is a powerful, fully automatic wire processing machine for one- or twosided loading with large terminals and seals. Two stations each process conductor cross sections of up to 16 mm² (AWG 6). The Alpha 560 is extremely easy to operate and provides reliable, robust production. Operation via the touchscreen requires just a short training course and is supported by the intuitive Green Button user guidance system. This and the innovative HMI controller ensure great flexibility and short changeover times. Another outstanding feature is the fully integrated endto-end quality...

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HEAVY DUTY ROBUST AND PRODUCTIVE Q1250 SCALABLE OPTICAL CRIMP MONITORING C1380 crimp module for maximum productivity With a crimp force of 50 kN, even demanding terminals can be processed with ease. Higher crimp forces are available SEAL MODULE upon request. Wire positioning directly on the module reduces the time required for setup, changeover and sampling. In the CRIMP MODULE current process, the fully integrated CFA+ and CFA crimp force monitoring guarantees the highest quality with minimal rejects. A powerful cutting mechanism cuts terminal strips up to 1.2 mm (0.05 in.) thickness....

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MINIMAL CHANGEOVER TIMES FOR HIGH PRODUCTIVITY Optimal setup and operation module setup greatly simplifies work pro01 Quick and reliable setup directly on the crimp module. 02 Can easily process large seals up to Ø18 × 21 mm (Ø 0.7 × 0.83 in.). 03 Minimal training required thanks to the clearly structured user guidance in the Komax HMI Simple and flawless operation with The innovative machine and process Assisted by the intuitive user guidance sys- cesses. Set-up processes are automated and require only minimal training. Efficient setup directly on the module yields signifi- and operated by...

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THE PERFECT PROCESS MODULE SETUP Customer-specific configuration (on request) The Alpha 560 is specially designed for large conductor cross sections. A wide variety of process variants are possible at four or more stations (optional). Heavy-duty modules, for example, can be replaced by ones with a lower maximum crimp force (C1340/C1370) or smaller seal sizes (S1441), if desired by the customer. Optimized processes – simple handling – increased efficiency The modular structure simplifies proce- dures and ensures very short start-up and reset times. The operator console with a large 22”...

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Options and accessories Prefeeders Wire drive Length range** Full strip Partial strip Crimp force* Noise level Bar code scanner • Work magnifying glass • Tower light LED 4- or 5-color • USV • MX5050 center strip (on request) Komax HMI • MIKO networking interface • WPCS/MIKO converter Process module side 1/2 Base module 2 m (78.7 in.) or 4 m (157.5 in.) • Extension module 2 m (78.7 in.) • Deposit gripper Wire outer diameter Integrated crimp height measurement Komax 341 • Integrated pull-out force measurement Q1210 • Optical crimp monitoring Q1250 scalable • Material change detection •...

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Komax – leading the ﬁeld now and in the future As a pioneer and market leader in automated wire processing, Komax provides its customers with innovative solutions. Komax manufactures series and customer-speciﬁc machinery, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent software and networking solutions complete the portfolio, and ensure safe, ﬂexible, and efﬁcient production. Komax is a globally active Swiss company with highly qualiﬁed employees and development and production facilities on several continents. It provides...

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