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Zeta 630 Crimping machine

Zeta 630 Crimping machine

Zeta 630 Crimping machine

Product catalog summary
Overview: The document discusses the Zeta 630, an automated solution for control cabinet construction, emphasizing efficiency, productivity, and quality.
Specifications: The Zeta 630 features an automatic wire selector with up to 36 cables, a CM 1/5 GS module for processing five different ferrules, and a cutting head for precise processing. It supports wire cross sections from 0.22 mm² to 6 mm² and operates with a maximum wire feed speed of 10 m/s.
Automation and Efficiency: Automation reduces manufacturing time by up to 50%, with end-to-end data flow from ECAD systems to the machine. The system eliminates manual processes like cutting, stripping, and marking, providing cables ready for installation.
Productivity: The Zeta 630 supports batch or sequence production without changeovers, ensuring high productivity from a batch of 1. The machine's automated processes and quality monitoring modules ensure consistently high quality.
Training and Support: Komax offers On.Line and On.Site training to enhance employee efficiency and maximize investment returns. Production and ramp-up support ensure seamless integration of new machines.
Technical Data: The Zeta 630 operates at 100-240 V, with a power input of 100 VA and a noise level of ≤ 70 dB. It has a weight of about 1.7 tons and dimensions of 2365 mm in length.
Software and Networking: The DLW software facilitates virtual wiring, simplifying the determination of cable lengths. The WPCS interface allows efficient data transfer, supporting flexible production.
Additional Features: The machine includes options for inkjet marking, wire feed expansion, and quality control modules like crimp height measurement and splice detection.
Conclusion: The Zeta 630 by Komax offers a comprehensive solution for automated control cabinet construction, enhancing efficiency, productivity, and quality through advanced technology and support services.
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Catalog excerpts

Zeta 630 Crimping machine-1

harness manufacturing

 Open the catalog to page 1
Zeta 630 Crimping machine-2

With the Zeta 630, control cabinet construction AUTOMATION OF CONTROL CABINET CONSTRUCTION becomes an efficient, just-in-time activity. Wire processing is highly productive from a batch of 1 thanks to the economical automation process. Automated processes plus batch or sequence production without changeover shorten the manufacturing time by up to 50 percent. The automatic wire selector makes available up to 36 different cables and the CM 1/5 GS module processes as many as five different ferrules. Reliable fully automatic production assures consistently high quality. Efficient automation process...

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Zeta 630 Crimping machine-3

HIGH PRODUCTIVITY Required time reduced by up to 50 percent Manual processes take time. The Zeta 630 reduces manual work to a minimum. It processes all required cables automatically and provides them fully equipped in the correct order and length – complete with marking and terminals. The only remaining step is to lay the cables in the control cabinet. Manual processes such as cutting to length, stripping, marking and sleeve attachment are all eliminated. End-to-end data flow from ECAD to the machine Production data can be sent over the Komax interface WPCS from specific ECAD systems directly...

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Zeta 630 Crimping machine-4

Wiring simplified by fully tried-and- 03 With the unique CM 1/5 GS, up to five different ferrules can be processed with a single module. tested deposit Cables can be produced, sorted and bound in one process step in ideal order for subsequent wiring. The fully automatic flex bundler wire deposit simplifies and accelerates the laying of cables in the control cabinet. The batches can be taken out while production is going on. The binding method can be defined as desired for each cable depending on the production mode (batch or sequence processing). Reliable sequence processing Thanks to the special...

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Zeta 630 Crimping machine-5

Innovation push for control cabinet Technical data for the Zeta 630 construction: CM 1/5 GS ferrule module Length range with two-sided processing Length range with one-sided processing Stripping lengths Wire cross sections** ferent types of ferrules can be processed very flexibly and without changeovers. The Wire feed speed Wire selector Maximum of 36 cables (in increments of six cables) Noise level < 80 (without crimp modules) Electrical connection Compressed-air connection 7 m³/h, (247 ft³/h) (without modules) * Wire tests at Komax Switzerland necessary ** Certain extremely hard, tough wires...

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Zeta 630 Crimping machine-6

Wire speed Crimping module Ferrule module The effective output may vary with application and machine configuration. wire lenght [mm] Kabellänge [mm] Strip/strip Strip/strip with wire selection movements (12 positions) Ferrules/ferrules with wire selection movements (12 positions) Komax Repair You want to have defects fi xed as quickly and competently as possible so you can resume production right away while simultaneously lengthening the service life of your products from Komax? You can count on our repair service at any time. Marking systems Wire feed C1370 crimping module (with programmable...

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Zeta 630 Crimping machine-7

Komax – leading the field now and in the future As a pioneer and market leader in automated wire processing, Komax provides its customers with innovative solutions. Komax manufactures series and customer-specific machinery, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent software and networking solutions complete the portfolio, and ensure safe, flexible, and efficient production. Komax is a globally active Swiss company with highly qualified employees and development and production facilities on several continents. It provides local...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.