harness manufacturing

The compact, fully automatic Zeta 620 wire processing machine produces entire parts lists and stores wires sorted and labeled, all in the tightest of spaces. Tried and tested Zeta technology and attractive module options simplify production considerably and ensure noticeable time and cost savings. Take advantage of this low-cost entry point into automation and secure a significant competitive advantage, both now and in the future. AUTOMATION IN CONTROL CABINET CONSTRUCTION Cost-efficient automation process – normous time savings of up to 50% due to E higher efficiency and accuracy – ignificant...

HIGH PRODUCTIVITY FROM A BATCH SIZE OF ONE Time savings of up to 50% Manual processes cost time. The Zeta 620 reduces manual work to a minimum. It automatically assembles all wires required and prepares them fully equipped in the correct sequence and length – including labeling and terminals. The wires then only have to be laid at the control cabinet. Manual processes such as cutting to length, stripping, labeling and inserting sleeves are eliminated. Continuous data flow from ECAD to the machine Production data can be sent directly to the machine from specific ECAD systems via the Komax WPCS...

Wire bundles simplify subsequent wiring 03 With its compact dimensions, the Zeta 620 fits into any room. The optional inkjet markers are integrated into the chassis by means of a drawer. in the control cabinet Depending on the job, wires can be produced, sorted and bundled in an ideal sequence, in one process step. The wire bundles make it quicker and easier to lay wires in the control cabinet. Batches can be taken out in advance while production is running. The binder type is freely defined for each wire, independent of the production mode (batch or sequence production). Reliable sequential...

Wires equipped easily with seven intuitively designed. A two-stage process makes it possible to process two types of different ferrules ensures reliable processing. Automatic cable ferrules without changeover. Crimp lengths The CM F20 is an attractive, flexible solution centering adjusts to the cross- ection. The s for control cabinet construction. Five differ- and sequentially. The cable centering auto- ent taped ferrules with cross-sections of module that is easily integrated into a fully matically adapts to the selected cross- automatic Komax machine such as the section, which ensures reliable...

Module combinations Station 2 Machine height with closed safety cover 1765 mm (69.5 in.) Machine height with open safety cover 2765 mm (108.8 in.) Example of bundled wires with tube labeling. The “tubes” can be rotated and simplify wiring in the control cabinet. Options and accessories Marking systems M1630 Jet • M1650 Tube tube marking module Wire draw-in Process modules Ferrule module CM F20 • AEH-LS • CM 1/5 • CM 04 Duo WPCS networking interface • TopConvert data conversion • Komax MES • DLW Processing examples Cutting Wire deposit system/spot taping Cutting pulled strands Wire length correction...

Komax – leading the field now and in the future As a pioneer and market leader in automated wire processing, Komax provides its customers with innovative solutions. Komax manufactures series and customer-specific machinery, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent software and networking solutions complete the portfolio, and ensure safe, flexible, and efficient production. Komax is a globally active Swiss company with highly qualified employees and development and production facilities on several continents. It provides local...