Fully automatic twisting machine with spot taping unit

The Sigma 688 ST enables a fully automated overall process from processing and twisting to spot taping the open wire ends. It is the first FIRST FULLY AUTOMATIC TWISTING MACHINE WITH INTEGRATED SPOT TAPING automated solution to fulfill OEM quality requirements for UTP (unshielded twisted pairs) spot taped in the fully automatic twisting machine. Economically integrated and automated, it enables processing of two single wires (bulk goods) in a single step. At the same time, the modular system structure offers maximum flexibility with six stations for process modules as well as a twisting process...

ONE MACHINE, THREE PROCESSES, HIGHER QUALITY INCISION MONITORING The perfect process for the perfect wire Fully automated processing including twisting and spot taping enhances product Reproducible OEM quality in place by the grippers of the twisting pro- data transfer speeds (CAN FD, FlexRay or cess. The careful wire handling guarantees 100 MBit/s Ethernet), OEMs demands the damage-free articles. They can be taken spot taping of open wire ends for quality SEAL MODULE is executed while the UTP wires are held For UTP wires for applications with high security and stability. Precision spot taping...

Maximum flexibility and compelling Technology in the market leader’s console enables better ergonomics with minimal space requirements. The graphi- Depending on the article, the spot taping The new product design of market leader cal user interface on the touchscreen modules can be activated or deactivated Komax perfectly embodies the maximum is user friendly for simple and fast data on both sides or exclusively on the right or functionality and innovative power of the entry. Two-hand operation directly on left. The taping parameters stored for the Sigma 688 ST. The twisting head with AC the...

Machine layout Height with closed cover: 1,985 mm (78.1 in) Height with cover completely open (maximum opening): 2,965 mm (116.7 in) Technical data Length range 700 – 4,000 mm (27.6 – 157.5 in) 700 – 7,000 mm (27.6 – 275.6 in) 700 – 10,000 mm (27.6 – 393.7 in) Optional 150 mm (5.9 in) End length of twisted wires (with active spot taping module from 300 mm [11.8 in])* Length accuracy Stripping lengths Side 1: 0.1 – 18 mm (0.004 – 0.7 in) Side 2: 0.1 – 28 mm (0.004 – 1.10 in) with short open ends processing set Side 2: 0.1 – 28 mm (0.004 – 1.1 in) with open ends standard processing set Wire cross-sections**...

Options and accessories Automatic delivery systems Marking systems Komax inkjet marking systems M1630 Jet • Laser marking on request Wire draw-in Straightener unit pneumatic • Straightener unit mechanic Process modules Crimp modules C1370/C1340 • Seal module S1441 • Terminal pre-orientation module X2880 Quality control ACD incision monitoring • Integrated crimp height measurement Komax 341 • Integrated pull-out force measurement Q1210 • Crimp force monitoring CFA/CFA+ • Q1250i (integrated in S1441) • Material change detection • Material verification • Wire length correction • Splice detection...

Komax – leading the field now and in the future As a pioneer and market leader in automated wire processing, Komax provides its customers with innovative solutions. Komax manufactures series and customer-specific machinery, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent software and networking solutions complete the portfolio, and ensure safe, flexible, and efficient production. Komax is a globally active Swiss company with highly qualified employees and development and production facilities on several continents. It provides local...