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Q1250 scalable

Q1250 scalable

Q1250 scalable

Product catalog summary
Overview: The Q1250 is an automated visual inspection tool designed for crimp quality assurance in wire processing. It offers scalable solutions to meet varying quality control needs, from basic to advanced monitoring capabilities.
Specifications: The Q1250 inspects wire cross sections ranging from 0.13 to 6 mm² (AWG 26 to AWG 10) with a maximum stripping length of 18 mm. It features a resolution of 1024 × 768 pixels and operates within a field of observation of 24 × 16 mm. The system is controlled via Komax HMI and communicates through USB 3.0.
Basic Features: The entry-level model provides automatic control over stripping, seal, and crimp presence, reducing the need for manual visual inspections and improving quality consistency.
Advanced Features: The Q1250 can be upgraded with additional licenses for enhanced monitoring, including strip, seal, and crimp monitoring. These upgrades allow for detailed inspections such as seal alignment, crimp quality, and conductor visibility.
Modular System: The Q1250's modular design allows users to purchase additional functionalities as needed, making it a cost-effective and future-proof investment. The system can be enhanced with a dome light for improved crimp quality assessment.
Full Package: The comprehensive package includes all monitoring licenses and components, ensuring 100% automatic quality control of crimps.
Innovative Technology: The Q1250 utilizes advanced image evaluation algorithms to detect crimped or protruding strands and assess insulation presence and conductor overhang.
Process Overview: The system provides continuous monitoring of the production process, eliminating the need for operator visual inspections and ensuring reliable documentation of quality features.
Company Information: Komax is a leading provider of automated wire processing solutions, offering a range of machinery and services to ensure efficient and flexible production. The company is headquartered in Switzerland and operates globally.
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Catalog excerpts

Q1250 scalable-2

Automated visual check The Q1250 fully automatically checks each individual crimp for the specified quality The scalable Q1250 module offers a suitable technically advanced monitoring of the crimping process for every requirement. The basic version exclusively checks whether the cable has been stripped, i.e. whether the crimp and, if applicable, the seal is present. If desired, high-quality monitoring functions can be added as licenses. In the highest level, the so-called “full package”, all required quality features are checked fully automatically and comprehensively. characteristics. This not...

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Q1250 scalable-3

What is the advantage of scalability? Scalable means that you can purchase ex- and/or the dome light. The Q1250 scalable actly the scope of services you need for the is a sensible and safe investment, because tasks at hand. The cost/benefit ratio is it adapts flexibly to the needs and is fu- therefore very attractive. If the requirements ture-proof and usable for a long time due to change over time, then the Q1250 can easi- ly be supplemented with additional licenses STRIP MONITORING Licence SEAL PRESENCE SEAL MONITORING Licence TERMINAL PRESENCE CRIMP MONITORING Licence DOME LIGHT Innovative...

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Q1250 scalable-4

ADVANCED BASIC Process overview Cut Strip Pulled strands Strip Monitoring Licence Seal Monitoring Licence Crimp Monitoring Licence incl. dome light FULL PACKAGE Technical data Wire cross sections Full or half stripping Strip length Dimensions (L × W × H) Control system Wire splay Partially stripped Machine types** Insulation burrs Alpha 530, Alpha 550, Alpha 560*, Alpha 565, Gamma 450, Omega 740/750, Omega 745/755, Zeta 640, Zeta 650 Strip recognition Seal placement Seal position Insulation in front of seal Seal orientation Pierced seal Seal presence Missing terminals Crimped-on strands Protruding...

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Q1250 scalable-5

Komax – leading the field now and in the future As a pioneer and market leader in automated wire processing, Komax provides its customers with innovative solutions. Komax manufactures series and customer-specific machinery, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent software and networking solutions complete the portfolio, and ensure safe, flexible, and efficient production. Komax is a globally active Swiss company with highly qualified employees and development and production facilities on several continents. It provides local...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.