OPTIMA Automated wire cutting and identification system

Safety Repetitive manual tasks can, over time, lead to musculoskeletal disorders. Through sleeving and label automation, the manual task of applying sleeves and labels is no longer a health risk to operators. No longer is the heat gun, which can productivity and quality for high volume reach very high temperatures, required. Operators and serial production. Having a scalable can now focus more on other value added tasks. solution that can also satisfy high-mix lowvolume production is ideal for responding to the demands of the market. Flexibility Multiple tasks are needed throughout the value...

WEALTH OF FUNCTIONS FOR A FULLY SCALABLE MODULAR LINE UV LASER LASER WIRE MARKING SLEEVE INSERTION SLEEVE MARKING AND CONTROL MULTISPOOL DEREELER AUTOMATIC FEEDING SYSTEM COILING AND TYING SYSTEM DOUBLE SPOOL DEREELER TENSIONING DEVICE WITH FORCE MONITORING SHRINKING WITH VISION CONTROL

The control system which includes the EasyProd software, developed by Komax, is built around the following components: Operating system CUTTINGOPTIMA CPerformance and quality Simple and easy to operate, Optima C can process wire from 6 to 26 gauge including single core and twisted wires. Supported by EasyProd software, Optima C provides reliable automation for the processing of wire. Multiple sensors have been integrated for special detection. - Cable over tension Cutting unit sensors can detect: - Cable knots, splices and bare wire1 - Safety enclosure opening - Pneumatic pressure fault A tensioning...

Ideal for medium and high production volumes, the Optima laser cable marking range combines scalability, modularity and performance at a very competitive price. UV laser marking has long been the standard in terms of wire/cable identification in the aerospace industry. Clear, unalterable and permanent marking UV laser marking provides a safe, permanent, high contrast identification on all cables guaranteed “UV-markable” by cable manufacturers, such as single or multi-wire twisted and jacketed cables with PTFE (Teflon®), FEP (Teflon®), ETFE (Tefzel®), XL-ETFE (Tefzel®). Non-aggressive marking...

Bringing a new level of scalability for aerospace harness manufacturing, the Optima platform presents 3 models. Each model is equipped with a diode pumped UV laser which utilizes vector marking technology. Marking occurs by scanning the laser beam directly on the wire. Each machine can be upgraded to one of the higher models in the range according to the client‘s requirements. Additionally, for non-jacketed cables, which are not UV markable, all Optima models can be utilized for measure and cut-to-length. Marking specifications - ASCII Universal Characters 32 to 126 - 3 fonts (other fonts on...

01 User-friendly software with touch screen interface 02 Multispool dereeler (up to 40 spools) 03 AFS wire loading section with light location Adaptable With flexibility in mind, Optima is designed to adjust and conform to the production environment. One can choose from a single spool up to a 40 spools motorized dereeler with automatic feeding system. 2-spool dereeler Set on configurable rollers, each station can process spools from a small standard 250 mm (9.84 in ) / 25 kg (55 lb) up to a massive 600 mm (23.62 in) diameter / 75 kg (165 lb). Small spools must be positioned exclusively in the...

POST-CUTTING OPTIONS MODULE OVERVIEW If post-cutting automation is not an option, In the first step of the post-cutting automation, the The WSI module brings automation to the Labelling is the best way to add information on the Once produced, the coiled wire is stored in a the Optima comes standard with a 220 mm WCT system allows users to automatically coil and manual and time-consuming sleeving process. wire and efficiently guide the operator in the sub- production bin at the output of the machine. tie the wire, using plastic twisted ties. sequent manufacturing steps. With the WCT, a single...

The minimum length estimated to coil and tie a cable is 1.3 m (3.28 feet). - Cable type: single core, shielded and unshielded wires, jacketed and unjacketed multi core cables, optical fibers - Gauges: AWG 26 to AWG 6 (outer diameters from 0.8 mm to 8 mm) - Cable length processed: from 150 mm (5.90 in) with coiling pan or WCT from 250 mm (9.84 in) with WSI module - Wire coil diameter: 280 mm (11.02 in) - Wire coil section: 35 mm max. (1 in) As standard, the WCT comes with a storage system with a single production bin set on a cart. The operator manually retrieves the bin once the production is...

AUTOMATIC SLEEVE INSERTION ON WIRE A revolution From manual to automation, with the WSI module, the Optima offers a major step towards increased quality, productivity and safety. Flexibility With up to 3 integrated printers and 5 different sleeve sizes, the machine can process a large variety of production types with no operator intervention. Quality A vision system to control the marking ensures that each sleeve inserted onto the wire is compliant with specifications, preventing any rework during assembly. Faulty printed sleeves are ejected and reprinted automatically without operator intervention....

Productivity The time-consuming manual process of sleeve printing with control, wire cutting, sleeve insertions, heat shrinking, and coiling is now fully automated in the Optima platform. A gain in productivity of up to 45% is expected compared to the manual process. A full-time operator in front of the machine is no longer required. In line with the standards The sleeve length is 50 mm (1.97 in), or 2 x 25 mm / 2 x 0.98 in (precut sleeve). WEL WIRE EXTREMITY LABELLING SYSTEM !<f— OPTIMA Diameter Sleeve size In addition to the WCT, the wire extremity labelling system allows extremity labels to...

Optima configurator ADS_2-600 - Dereeler with 2 x spools, up to 600 mm Automatic Feeding System with 1 cabinet of 8 spools Additional cabinet of 8 spools - Total 16 spools Additional cabinet of 8 spools - Total 24 spools Additional cabinet of 8 spools - Total 32 spools Additional cabinet of 8 spools - Total 40 spools