harness manufacturing

Guaranteed quality of the end products The quality of the end product is continually guaranteed, independent of the machine operator. A high-precision force sensor monitors the The Omega 740/750 makes it possible to pro- entire insertion process and correct latching of duce wire harnesses of varying degrees of com- the terminal parts in the housing. The individual plexity and for terminal housings to be loaded on default values are synchronized. As a result, the one side or both sides. Five (Omega 740) or insertion of small components, which can hardly eight (Omega 750) modules can be selected,...

Wide variety with up to 36 wire types The different wire types for versatile wire The ACD detects the slightest contact harness production are available on the between the blades and conductor strands Omega machines without the need for during stripping. It is based on a capacitive changeovers. The automatic wire changer measuring principle, is integrated in the blade provides up to 36 different wires from the holder and can be operated using any entire cross-section range. This enables the standard stripping blade. The sensitivity of range of wires required in the construction of the monitoring...

Shorter lead times – less storage requirement – optimized process Decisive savings in time and logistics and a corresponding growth in productivity can be achieved thanks to the absence of manual steps, interim storage and transport. Cutting, crimping and loading of the terminals all take place on the same machine and the time-consuming storage of individual wires is eliminated. Stock levels of semi-finished products can also be reduced, resulting in faster responses to design changes and reducing the amount of material to be liquidated. Furthermore, it reduces the amount of work in progress....

High flexibility and simple operation check is also carried out using an optical The new fully automatic blockloaders with measurement system. This image enables enlarged mounting pallets ensure even great- the insertion head to be positioned precisely. er flexibility for specific manufacturing across a wide range of applications. They process Pallet carousel for highly flexible block wire harnesses in a single process step from The Omega 740/750 feature two large pallets required wire harnesses. Already created wire to accommodate many different terminal harnesses can be loaded again in seconds...

TWISTING MODULE FLUXING/TINNING MODULE FERRULE MODULE CRIMP MODULE SEAL MODULE FERRULE MODULE DOUBLE GRIPPER MODULE OPTICAL QUALITY MONITORING

Basic machine Omega 745/755 Processing modules Engineering and processing expertise Individual solutions Engineering and processing expertise Software TopWin + Specic PLC Application engineering First-class engineering services – Full automation for minimal labor re- customized products – he Omega 745/755 offers a customized T – Specially customized solutions can result in block feed and deposit system for the wire harnesses. – he fully automatic feeding system and T even higher levels of automation and almost autonomous production. – This rationalization means that one processing of up to four...

Processing examples Technical data: Omega 740/750 and 745/755 Omega 740/750 Wire draw-in Cutting pulled strands Wire deposit system/spot taping Piece output, single-sided and double-sided loading* Full stripping Seal monitoring Shortest wire length Half stripping Crimp force monitoring Double insulation cable Integrated crimp height measurement Integrated pull-off force measurement Double crimping Wire length correction Seal insertion Double-sided jumper connections: 300 – 560 mm** (11.81 – 22.05 in.**) Complex loading: 300 – 780 mm** (11.81 – 30.71 in.**) Strip length Splice detection Wire cross-sections***...

Komax – leading the field now and in the future As a pioneer and market leader in automated wire processing, Komax provides its customers with innovative solutions. Komax manufactures series and customer-specific machinery, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent software and networking solutions complete the portfolio, and ensure safe, flexible, and efficient production. Komax is a globally active Swiss company with highly qualified employees and development and production facilities on several continents. It provides local...