DLW

DLW

DLW

Product catalog summary
Introduction
Komax offers automation solutions for control cabinet production to reduce manual labor, increase efficiency, and cut production times and costs. These solutions cater to various levels of automation, from entry-level to fully automated systems, enhancing quality and economic efficiency.

Automation Benefits
  • Cost Reduction: Automation can reduce production costs and times by up to 50% or more, with savings starting from a batch size of one.
  • Efficiency: Automation allows for flexible processing of wire ends, optimized logistics, and greater workforce flexibility.
  • Quality: Ensures efficient resource use and consistently high production data quality.

Process Improvements
  • Shorter Production Times: Automation can reduce manual wire assembly time by up to 64%, with processes like cutting, stripping, marking, and laying cables being automated.
  • Consistent Data Flow: Komax's DLW (Digital Lean Wiring) software ensures efficient data preparation and reduces input errors, allowing for fully automatic wire production.
  • Flexibility: Various processing options for wire ends and integrated labeling systems simplify control cabinet wiring.

Automation Solutions
  • DLW Software: Facilitates data preparation and virtual wiring, allowing for easy import of wire lists and 2D drawings.
  • Virtual Wiring: Technicians can determine cable lengths virtually, reducing the need for specialized personnel.
  • Guided Assembly: The DLW Viewer provides a touch-operated interface for guided wiring, enhancing ease of use.

Conclusion
Komax, as a leader in automated wire processing, offers innovative solutions for various automation levels, ensuring safe, flexible, and efficient production. The company provides global support through its extensive sales and service network.
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Catalog excerpts

DLW-2

It is very time-consuming to design and build control cabinets manually and is dependent on specialists. To slash the throughput time and make production processes more flexible and ideal, Komax offers a range of optimum automation solutions. These are designed to improve the process, increase efficiency, and reduce the throughput time for switch cabinet production. As a result, they generate major time and cost savings while simultaneously boosting quality and economic efficiency. These perfectly coordinated solutions cover all your needs from entry-level automation right through to fully automated...

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DLW-3

SHORTER PRODUCTION TIMES – MAXIMUM EFFICIENCY IDEAL FOR ANY LEVEL OF AUTOMATION or via ECAD from exported Wire lists. The solutions feature fully integrated Trained specialists need around 157 sec- Automation that relies on consistent data inkjet labeling or tube marking systems to onds to manually assemble a wire, with an flow optimizes quality and reduces input ensure that everything is always labeled in average of 500 wires per switch cabinet. errors. Within this framework, ready-to- accordance with the diagram. This simpli- To read a connection from the schematic install wires can be produced...

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DLW-4

EASIER DATA PREPARATION WITH DLW Harness manufacturing – High level of automation DATA IMPORT wire list, 2D drawing, control cabinet photo WPCS Converting data AUTOMATIC CABLE PROCESSING – ully automated production sorted F according to assemblies (sequential production) – Tied with tape Processing options Labels Tube marking Tube marking Wire production in sequences Process wire ends (ferrule, crimp, weld, etc.) CONTROL CABINET Wiring DLW (VIEWER) Guided mounting aid Bundle wire sequence Photo with Roundshot or 2D drawing DLW Viewer – Guided assembly In order for the control cabinet construc-...

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DLW-5

Komax – leading the field now and in the future As a pioneer and market leader in automated wire processing, Komax provides its customers with innovative solutions. Komax manufactures series and customer-specific machinery, catering to every degree of automation and customization. Its range of quality tools, test systems, and intelligent software and networking solutions complete the portfolio, and ensure safe, flexible, and efficient production. Komax is a globally active Swiss company with highly qualified employees and development and production facilities on several continents. It provides local...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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