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Kolver
SCREWDRIVERS 2015-2016

SCREWDRIVERS 2015-2016

Product catalog summary

NATO Series Screwdrivers
The NATO series by Kolver is designed for ultra-low torque applications, particularly in the mobile industry, with torque capabilities below 0.15 Nm. These screwdrivers feature a current-controlled system with an innovative electric motor and planetary gearboxes for precise torque production. Models are available with torque only or torque and angle capabilities, offering torque ranges from 1–15 Ncm and RPM from 350–700. They are inline style with lever start actuation and can be used with programmable controllers for versatility.

MITO Series Screwdrivers
The MITO series offers low torque, accurate current-controlled torque drivers with torque ranging from 0.2–1.5 Nm and RPM from 450–850. Available in pistol or inline styles, they are compatible with EDU2AE series controllers and feature ergonomic designs and ESD-safe housings.

PLUTO Series Screwdrivers
The PLUTO series includes advanced DC tools capable of reaching up to 50 Nm, featuring coreless electric motors for efficiency and longevity. Available in pistol or inline styles, they are designed for high torque applications with robust aluminum bodies and torque and angle models.

Control Units
Kolver's control units, such as the EDU2AE series, function as AC to DC transformers and torque controllers. They offer programmable settings for torque, speed, joint type, and more, with features like password protection, screw counting, and remote programming capabilities. The EDU2AE/TOP model supports multiple torque settings, replacing multiple conventional screwdrivers with one unit.

CA Series Screwdrivers
Designed for automated applications, the CA series features electric motors with electronic torque control for high accuracy. These screwdrivers are ideal alternatives to pneumatic drivers, offering a wide torque range up to 50 Nm and compatibility with EDU2AE series controllers for precise torque control.

Specifications
The catalog lists multiple models of electric screwdrivers and control units, each with specific features such as programmable interfaces, torque and angle control, and remote programming capabilities. Key specifications include dimensions, weight, torque range, RPM, and control unit compatibility.

Procedures
The document outlines the operation of torque and angle control systems, emphasizing the importance of controlling tightening torque and rotation angle. It describes how the motor stops automatically when pre-set values are reached, indicating a successful cycle with a green LED or an error with a red LED.

Standards and Recommendations
The screwdrivers are designed with ergonomic considerations, ESD-safe housing, and are suitable for various industrial applications. The document recommends using specific control units for optimal performance and highlights the importance of regular maintenance, such as replacing carbon brushes annually.

Key Features
The catalog highlights features like the Expand software for remote programming, USB ports for data transfer, and various torque and angle strategies. It also mentions the availability of heavy-duty cables and connectors for robotic applications.

Data Summary
Tables in the document provide detailed specifications for each model, including torque range, RPM, dimensions, and weight. The tables also specify the compatible control units for each screwdriver model.

Conclusion
Kolver offers a comprehensive range of electric screwdrivers and control units designed for precision and efficiency in industrial applications. The catalog provides detailed information to assist in selecting the appropriate tools and accessories for specific needs.

Specifications
1. Length tolerance: ±1mm.
2. Angle tolerance: ±1°.
3. External keyboard and serial port for programming and reporting.

Model Specifications
Various models of torque arms are listed with their respective reach and torque capabilities. For example, the TLS1/CAR281 model has a minimum reach of 550mm, a maximum reach of 1000mm, and a maximum torque of 25Nm.

Smart-Control System
Smart-Control adds positional tracking to torque arms, allowing for automatic selection of torque programs based on the screwdriver's location. It supports up to 5 jobs with 40 locations each and can integrate with bit/socket trays and smart bins for error-proofing.

Torque Testers
K Series: Features built-in and external transducer connectivity, user-friendly menu, and high accuracy. It supports multiple torque units and has a memory for 500 readings.
Mini K Series: Portable testers with built-in transducers, suitable for tools up to 20Nm. They offer manual and auto reset functions and have a battery life of 30 hours.

Transducers
Stationary and rotary transducers are available with USB and Ethernet connections, featuring high precision strain gauges and overload protection.

ACE Screw Counter
A process control system that monitors and reports the fastening process, capable of handling up to 99 screws per program with real-time feedback and statistics.

ACC Screwdrivers
These screwdrivers feature shut-off torque control and are designed for portability. They offer selectable start modes and are available with optional accessories.

Accessories
Includes pivoting arms, tool balancers, light towers, suction heads, and autocatchers to enhance tool handling and efficiency.

Reaction Arms
Telescopic and suspended torque reaction arms are designed to absorb torque reactions and improve operator comfort and productivity.

Company Overview
KOLVER, founded in 1989, is a leader in precision electric screwdrivers, offering a wide range of tools with innovative features and international recognition for quality.

Overview of Kolver Electric Screwdrivers
Kolver electric screwdrivers are designed as an efficient alternative to pneumatic screwdrivers for screws up to M10. They offer several advantages including ergonomic design, environmental cleanliness, safety, flexibility, accuracy, versatility, noiseless operation, and cost-effectiveness.

Key Features

Ergonomic: Advanced grip design and lightweight construction ensure operator comfort with minimal vibrations.
Clean: No air exhaust or lubrication required, promoting a cleaner work environment.
Safe: Operates below 50 V for enhanced safety.
Flexible: Adjustable running speed and slow start duration via the controller, with multi-torque models available.
Accurate: Electronic shut-off mechanism ensures accuracy better than ±5% of the pre-set value.
Versatile: Suitable for a range of applications up to 50 Nm, available in various configurations including straight, pistol, 90°, ESD, vacuum, lever start, or push to start.
Noiseless: Operates within 55 dB(A).
Cost-Effective: Low purchase price and minimal maintenance requirements, eliminating the need for compressed air lines and associated components, resulting in operating costs up to 200 times cheaper than pneumatic alternatives.

Warranty Information
The Kolver electric screwdriver comes with a one-year limited warranty against defects in workmanship or materials, valid for single shift operation. The warranty is void if the product is abused, misused, modified, or repaired with non-original parts or by unauthorized personnel. The warranty excludes claims for labor or other expenditures on defective products and does not cover direct, incidental, or consequential damages. Warranty extensions are available for an additional cost.

Catalog excerpts

Catalog/Int'l English_Layout 1 9/21/15 11:49 AM Page 1 PRECISION SCREW TIGHTENING KOLVER THE EASY SOLUTION ELECTRONICS • AUTOMOTIVE • MEDICAL DEVICES W H I T E G O O D S I N D U S T RY • G E N E R A L I N D U S T

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Catalog/Int'l English_Layout 1 9/21/15 11:49 AM Page 2 NATO Screwdrivers – Current Control with Torque Only, or Torque and Angle Capability TORQUE UP TO 15 Ncm Kolver’s experience with current control technology has led to the creation of the NATO screwdrivers; the first ultra-low torque, truly accurate current controlled torque driver designed for applications in which torques below 0,15 Nm are required, especially in the mobile industry. The NATO features an innovative electric motor coupled with planetary gearboxes, producing extremely low inertia and minimal friction for long life, and very...

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Catalog/Int'l English_Layout 1 9/21/15 11:49 AM Page 3 MITO Screwdrivers – Current Control with Torque Only, or Torque and Angle Capability TORQUE RANGE FROM 0,2–1,5 Nm Kolver’s experience with current control technology has led to the creation of the MITO series; a truly unique low torque and accurate current controlled torque driver. The MITO features an innovative electric motor coupled with planetary gearboxes, producing extremely low inertia and minimal friction for long life, and very accurate torque production. MITO Series is available in torque, or torque and angle models. Model MITO...

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Catalog/Int'l English_Layout 1 9/21/15 11:50 AM Page 4 PLUTO Screwdrivers – Current Control & Clutch Style TORQUE UP TO 50 Nm Kolver’s ingenuity and experience have led to the development of Pluto (PLUs Torque) screwdrivers, the most advanced DC tools in the market, able to reach 50 Nm. They feature an innovative coreless electric motor with low inertia and friction with absence of iron losses for extreme efficiency and extended life. Planetary gearboxes with high quality composite materials. Pistol grip to fit operator’s hand ergonomically. PLUTO screwdrivers are available in pistol or inline...

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Catalog/Int'l English_Layout 1 9/21/15 11:51 AM Page 5 PLUTO Control Units – Single & Multi-Torque EDU2AE Series Controllers act as an AC to DC transformer and torque controller. The electronic control circuit cuts the power supply to the motor as soon as the pre-set torque has been reached. EDU2AE control units can be used in combination with any Kolver current control and/or clutch PLUTO screwdriver. An easy-to-use scroll menu allows to select, set and/or adjust the following functions: PRNTR1 PRINTER Screwdriver model Tightening torque, fastening and unscrewing speed Type of joint (soft/hard)...

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Catalog/Int'l English_Layout 1 9/21/15 11:51 AM Page 6 CA Screwdrivers The CA screwdrivers are designed for automated and fixtured applications. Special wiring and dedicated controllers are equipped with electric signals and contacts for immediate and easy interface. The ideal alternative to pneumatic drivers, they feature a long life maintenance free electric motor with a unique electronic torque control system for high accuracy throughout a wide torque range (up to 50 Nm); an aluminium body, for easy and quick clamp, supplied with 2,5 m cable. The PLUTO..CA/FN2 Series incorporates the PLUTO...

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Catalog/Int'l English_Layout 1 9/21/15 11:51 AM Page 7 CA Control Units All Kolver Current Controlled screwdrivers work in combination with a control unit acting as an AC to DC transformer, and torque controller. Our exclusively designed circuitry monitors the power supply, and cuts power to the driver motor once the pre-set torque has been reached. For the Pluto CA Series, the EDU 2AE Series controllers give the precise torque control for all automated operations at a fraction of the cost of transducer tools. Our unique design calculates the correct torque in response to three parameters; voltage,...

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Catalog/Int'l English_Layout 1 9/21/15 11:51 AM Page 8 Electric Screwdrivers – with Torque & Angle Control Industrial tightening may require different control strategies and solutions. The most common cases are: torque control with angle monitoring and angle control with torque monitoring. Kolver Multi-Torque Torque & Angle controllers can manage all such strategies, with up to 8 individual P-sets. The Torque/Angle Control The main parameters to be controlled are the tightening torque applied to the screw and the rotation angle of the screw, with priority to the torque value. If the torque and...

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www.kolver.it / ELECTRIC SCREWDRIVERS CATALOG NEW FOR 2015: PLUTO SERIES WITH EXPAND SOFTWARE PLUTO Control Units - TOP EXPAND The EDU2AE/T0P/E and the improved version of our EDU2AE/T0P/TA are now available with program- ming software. Each control unit is supplied standard with EDU EXPAND software and an 8Gb USB flash drive. An external WiFi device is available on request. Main features: • PC programming (back panel): it is possible to set, change and save all parameters through our new "EDU EXPAND" software for PC. EDU EXPAND communicates with the control unit via mini- • Saving/programming...

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Catalog/Int'l English_Layout 1 9/21/15 11:52 AM Page 10 FAB & RAF Screwdrivers TORQUE UP TO 3,8 Nm FAB series electric screwdrivers are our “best sellers” for the electronic industry. RAF series screwdrivers are designed to meet higher torque applications. Their advanced ergonomic design, ease of use, high accuracy and durability have made these drivers the standard by which all others are measured. They are lightweight, compact, powerful and come standard with ESD-safe housing certified to SP method 2472 (Ericsson approved). These screwdrivers are available in an inline body style with either...

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Catalog/Int'l English_Layout 1 9/21/15 11:52 AM Page 11 FAB & RAF Control Units All Kolver screwdrivers work in combination with a control unit acting as an AC to DC transformer and torque controller. The electronic control circuit cuts the power supply to the motor as soon as the pre-set torque has been reached. The EDU1FR control units for FAB and RAF screwdrivers feature a maintenance free state-of-the-art electronics, with no wearing components with a circuit design suitable to both lever start and push start drivers with protection against current overload up to 10A. This design results...

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All Kolver catalogs and technical brochures

Archived catalogs

TORQUE TESTER
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