Packaging Solutions

Packaging Solutions
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Packaging Solutions

Product catalog summary
Overview
Kollmorgen specializes in advanced motion control technology for the packaging industry, enhancing machine adaptability, availability, and throughput. Their solutions help OEMs manage costs, improve automation, and achieve high-quality packaging results.
Co-Engineering and Expertise
Kollmorgen acts as a co-engineering partner, providing insights into technical challenges and market needs. Their services include lifecycle management, operator training, and supply chain improvements.
Proven Benefits and Results
Kollmorgen's solutions have shown significant improvements in various sectors:
  • Pharmaceutical: 42% lower energy use, 21% less development time.
  • Food and Beverage: 37% more throughput, 25% lower material costs.
  • Form/Fill/Seal: 33% lower material costs, 21% lower service costs.
  • Converting: 28% higher productivity, 23% less waste.
Case Studies
  • KOCH Pac-Systeme GmbH: Developed a 50-axis blister packaging machine achieving 14,400 packages per hour with Kollmorgen's precise servo drives.
  • PFM Group: Improved machine efficiency and customer responsiveness using Kollmorgen's adaptable servo drives and motors.
  • South Korean Noodle Producer: Achieved 60% higher productivity with Kollmorgen's servo solutions.
  • Matrix Packaging Machinery: Increased sales with Kollmorgen's stepper solutions for vertical form/fill/seal machines.
  • Profitpackaging, Inc.: Increased throughput by 67% with Kollmorgen's servo system.
Conclusion
Kollmorgen's motion control technology addresses packaging industry challenges, enhancing performance, reducing costs, and supporting innovation.
High-Speed Motion Control Specifications
  • Drives must record and convert registration marks in under 5 milliseconds.
  • Corrective movements should occur within 15 microseconds.
  • Position error should not exceed 0.03 mm.
  • Drives need to synchronize at thousands of cycles per minute.
Motion Control System Performance
  • Target values for drives calculated at 4 kHz intervals via high-speed EtherCAT.
  • Kollmorgen Automation Suite™ improves machine performance by up to 25%.
  • Supports complex processes across up to 128 axes.
Motion Control Expertise
  • Over 70 years of experience in precise and powerful motion solutions.
  • Key requirements include dynamic acceleration, precise motion control, and synchronization.
Supply Chain Optimization
  • Co-engineering support to manage supply chains and control costs.
  • Kanban supply programs ensure short lead times and reliable delivery.
Aftermarket Revenue Protection
  • Custom part numbers and OEM part protection services maintain aftermarket revenues.
Machinery Improvement Services
  • Evaluates machines for performance improvements and added functionality.
  • Focus on web-based motion control for measurable benefits.
Machine Lifecycle Enhancement
  • Solutions to keep machines productive throughout their lifecycle.
  • Upgrade paths to enhance throughput and functionality.
Commercial Services
  • Commercial services complement motion solutions to enhance competitive position.
Innovative Products and Co-Engineering Expertise
  • Offers a range of motors, drives, controls, and linear positioners.
  • Direct Drive Motors and AKM™ servomotors provide high torque density.
The Kollmorgen Difference
  • Integrated solutions co-engineered for innovation with global support.
  • Proven history of financial stability and market success.
About Kollmorgen
  • Leading provider of motion systems and components with unmatched performance and reliability.
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Catalog excerpts

Packaging Solutions-1

Kollmorgen Motion Control Technology for Measurable Results Because Motion Matters“

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Packaging Solutions-2

Perfecting the Package As an OEM, you know there’s nothing simple about making the perfect package. You must: • Engineer automation processes that differentiate your machine from the competition • Ensure a reliable supply of motion solutions that meet your machine’s unique functional requirements • Manage cost pressures to keep your machine affordable while maximizing your margins • Orchestrate perfect motion across every machine process to achieve the highest possible quality, flexibility and throughput Kollmorgen understands the challenges you face. As the world’s leading motion expert, we...

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Packaging Solutions-3

Packaging expertise to deliver proven benefits Real packaging applications, real results The most important component of a successful packaging machine is knowledge. Forming, filling, converting, wrapping, sealing, labeling and other complex packaging processes depend on the ability to meet exacting performance parameters. Specialized solutions are required to comply with regulatory mandates for hygiene, quality and safety. And growing marketplace demands for new packaging styles and materials call for industry-specific expertise that few component suppliers can provide. With decades of experience,...

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Packaging Solutions-4

Kollmorgen’s Domain Knowledge Makes the Difference for High-Performance Packaging Machines Kollmorgen has deep experience and a consistent record of success in the packaging industry. Applying our extensive domain knowledge to specialized application challenges, we have helped packaging OEMs around the world achieve measurable results. These pages present a few representative examples. A 50-axis blister packaging machine provides extreme throughput and a platform for the future KOCH Pac-Systeme GmbH of Germany designs and builds blister packaging machines for batteries, contact lenses, household...

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Packaging Solutions-5

Kollmorgen’s servo technology moves more than 4,000 axes in PFM packaging machines worldwide The PFM Group is a worldwide network of seven companies that provides flexible packaging solutions for food and other industries. Anchored by the head office of PFM Packaging Machinery in Italy, the group designs, produces and markets vertical form/fill/seal machines, feed systems such as automatic handling machines, accessories and parts for numerous machine processes, and complete packaging lines. Production machines from the PFM Group are used to package pastries, cheeses, meats, vegetables, fruits,...

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Packaging Solutions-6

A field-installable upgrade kit brings higher performance and longer machine life Kollmorgen servo technology drives high-throughput, high-quality packaging for a wide variety of noodle and snack products One of South Korea’s largest and most rapidly growing companies is a producer and packager of instant noodles and rice products, snack foods, fruit juices and bottled mineral water. The company operates several Korean factories as well as production sites in China, Japan, Dubai and the USA, leading the Korean market and serving approximately 80 additional markets worldwide. Sustaining its growth...

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Packaging Solutions-7

Higher performance means higher sales thanks to an affordable stepper solution Matrix Packaging Machinery, Inc. based in Saukville, Wisconsin, USA, needed an affordable stepper motor and drive for its vertical form/fill/ seal machine to be sold in Asian markets. But competing on price alone wouldn’t be enough. To win sales, the machine would need to make a real difference in product quality and throughput. That’s why Matrix chose Kollmorgen over other suppliers that could match the price, but not the torque, precision and consistency of our stepper solutions. According to project Engineer Mike...

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Packaging Solutions-8

Motion control expertise For more than 70 years, Kollmorgen has provided motion solutions that make industrial machines more productive, precise and powerful. Successful packaging applications require high performance motion control solutions for demanding machine requirements such as: • Highly dynamic acceleration and deceleration • Fast, intelligent, precise motion control • High-torque applications • Coordination and synchronization of motion across multiple axes Motion is at our core We understand the packaging industry’s most difficult motion challenges. One common example is high-speed...

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Packaging Solutions-9

Commercial services Your enterprise relies on more than your machine. Kollmorgen’s commercial services enhance our best-in-class motion solutions to complete the co-engineering experience. Components that perfectly fit your machine’s technical requirements are only the beginning. We also tailor our commercial services to perfectly fit your business model and enhance your competitive position. Supply chain optimization Machinery improvement services Long-term success and growth of your business depends on reliable product availability and your ability to deliver on time and on budget. More than...

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Packaging Solutions-10

Innovative Products and Co-Engineering Expertise for a Complete Solution Industrial Controls Kollmorgen Automation Suite™ dramatically shortens development time while increasing machine throughput by as much as 25 percent or more. Our exclusive Pipe Network™ provides a drag-and-drop representation of your machine to enable quick, error-free programming of complex, multi-axis motion. Servo Drives Kollmorgen drives combine performance, flexibility, and ease of use with Kollmorgen Automation Suite and all Kollmorgen servomotors and linear positioners. Multiple communications bus options, plug-and-play...

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Packaging Solutions-11

Kollmorgen provides the largest selection of the most innovative motors, drives, controls, gearheads, and linear positioners, including a complete range of products adapted specifically for the packaging industry. If we don’t have exactly what you need, we can co-engineer components to your specifications. AKM™ food grade and washdown servomotors provide hygienic solutions with all the performance of the high torque density AKM. AKM servomotors provide the highest torque density, and the largest number 5 of co-engineered offerings (500,000+ part numbers and growing), all available globally for...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.