Systems Technical Publication Kollmorgen RBE Motors with Kollmorgen SERVOSTAR™ S Series Amplifier The Kollmorgen RBE brushless, frameless motor series provides optimum system performance in direct drive applications where the motor is integrated into a machine. The RBE series uses rare-earth magnets to achieve very high continuous and peak ratings. A wide range of frame sizes is available which allow for large diameter holes through the rotors. When combined with the Kollmorgen SERVOSTAR digital amplifier, the system becomes an easy to set up, high performance motion control system.

• 115 or 230 Volt AC Input Power (to PA Power Supply) • Resolver or Encoder Feedback Standard with Kollmorgen GOLDLINE Motors • Fully Digital Control The SERVOSTAR amplifier is a compact, fully digital amplifier designed to simplify installation and system set-up. Three control algorithms and self-tuning (to the load) functionality allows high performance operation to be achieved quickly and easily. Since not one control algorithm is best for all machines, SERVOSTAR contains Pole Placement, PI, and PDFF control algorithms. SERVOSTAR utilizes the PC-based MOTIONLINK® for Windows which automatically...

• Large torque to volume ratio • Long life by virtue of brushless design • Facilitates “sleek machines” by mounting motor directly to the drive shaft OPTIONS: • Housed models (RBEH) with stainless steel shafts. Standard options for housed models include fail-safe brakes, and resolver or encoder feedback. • Special options for direct drive or housed models include: - high efficiency laminations for enhanced high speed operation - special windings - skewed stators for reduced torque ripple - mechanical variations • 1.49 oz-in to 28.9 lb-ft (0.0105 to 39.2 N-m) • 0.840 to 9.42 Inches (21.3 to 239...

MOTIONLINK® AUTO SET-UP MOTIONLINK® for Windows takes the fear out of setting up a servo system. Designed for the novice as well as the advanced user, MOTIONLINK lets users quickly set-up and fine tune system performance. The SERVOSTAR Auto Set-up consists of five steps to completely configure the SERVOSTAR and motor for your machine: Set SERVOSTAR for the Power Source. MOTIONLINK will tell you if your SERVOSTAR was factory programmed for a line voltage. Push okay, if correct, if not, change to the appropriate voltage. Set SERVOSTAR up for the Motor. If the amplifier has been programmed to operate...

MOTIONLINK®ADDITIONAL FUNCTIONS MOTIONLINK® also includes other features that allow you to fine tune or monitor the performance of the system. PC Oscilloscope: For closely evaluating system performance MOTIONLINK includes the functionality of an oscilloscope. You can very easily excite the load then review performance graphically on your computer screen. Direct Terminal Mode: This mode turns your computer into a “dumb terminal.” Variables or parameters can be monitored and changed using the SERVO STAR’s command language. This mode is ideal for advanced users who want to get directly in the “heart”...

PROGRAMMABLE FUNCTIONS SERVOSTAR can be programmed and monitored using MOTIONLINK®, a “dumb” terminal, or from a PC, PLC, or motion controller that is running the machine. KOLLMORGEN • Radford, Virginia • 1-800-77 SERVO

Kollmorgen RBE and SERVOSTAR SYSTEM SUMMARY INFORMATION System Summary Motor Amplifier Cont. Curve Number Peak Current Rating Peak Torque at stall Cont. Power Max. Speed Motor Inertia x 104 Motor Weight Units oz-in N-m oz-in N-m HP Watts RPM oz-in-s2 kg-m2 oz kg Performance Specification Cont. Torque at stall Performance Specification Cont. Torque at stall Peak Torque at stall Cont. Power Max. Speed Motor Inertia x 104 Motor Weight Units oz-in N-m oz-in N-m HP Watts RPM oz-in-s2 kg-m2 oz kg Intermittent Duty Zone Continuous Duty Zone Intermittent Duty Zone Note: Continuous duty operation is based...

SYSTEM SUMMARY INFORMATION 3| ■ Motor RBE-01810-B ■ Amplifier Sx03 ■ Bus Voltage 325 VDC Performance Specification 4 ■ Motor RBE-01813-B ■ AmplifierSx03 ■ Bus Voltage 325 VDC Performance Specification ■ Motor RBE-01815-B ■ Amplifier Sx03 ■ Bus Voltage 325 VDC Performance Specification 6 ■ Motor RBE-03010-C ■ Amplifier Sx03 ■ Bus Voltage 325 VDC Performance Specification Note: Continuous duty operation is based on the amount of heat sinking provided and may vary from the indicated value. Contact the Kollmorgen Customer Support Network for assistance in product selection. 8 KOLLMORGEN • Radford,...

7|■ Motor RBE-03013-A ■ Amplifier Sx06 ■ Bus Voltage 325 VDC Performance Specification x| ■ Motor RBE-04512-A ■ Amplifier Sx20 ■ Bus Voltage 325 VDC Note: Continuous duty operation is based on the amount of heat sinking provided and may vary from the indicated value. Contact the Kollmorgen Customer Support Network for assistance in product selection. System summaries represent only a small number of possible RBE / SERVOSTAR combinations. Other motor frame sizes and stack lengths are available. Contact the Kollmorgen Customer Support Network for assistance. KOLLMORGEN • Radford, Virginia • 1-800-77...

AMPLIFIER SPECIFICATIONS Electrical characteristics • Closed loop velocity bandwidth up to 400 Hz • Motor current ripple frequency: - 32 kHz (3/10 amp models) - 16 kHZ (20/30/55 amp models) • Analog command: 14 bit resolution • Long term speed regulation (0.01%) • Position loop update rate 500 psec (2 kHz) • Velocity loop update rate 250 psec (4 kHz) • Commutation update rate 62.5 psec (16 kHz) (for smooth sinusoidal commutation) • Current loop update rate 62.5 ps (16 kHz) Fault protection • Output phase to phase short circuit protection • Overvoltage • Undervoltage • Overtemperature (motor and...

logic power required to operate up to two axis of SERVOSTAR amplifiers. This allows an increase in the axis capability of a PA power supply. Resistive Regeneration Sizing Shunt regeneration is required to dissipate energy that is pumped back into the DC bus during load deceleration. The amount of shunt regeneration required is a function of the sum of simultaneously decelerating loads. The loads need to be defined in terms of system inertia, maximum speed, and deceleration time. In addition, the duty cycle must be known. Application Note A-SU-001-H details a calculation method to determine proper...