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Cartridge DDR

Product catalog summary

General Information
This document is a multilingual safety guide for the Cartridge DDR series of synchronous servomotors used in direct drives. It is crucial to retain this manual throughout the product's lifespan and pass it on to future users.

History and Updates
Since its first edition in 2010, the manual has been updated to reflect changes in company information, technical data, and compliance with international standards such as UL, CE, EAC, RoHS, and REACH.

Safety Instructions
The manual emphasizes adherence to safety guidelines, including proper and prohibited uses of the servomotors, and outlines necessary precautions for safe operation.

Handling and Maintenance
Instructions for transport, packaging, storage, maintenance, cleaning, repair, and disposal are provided to ensure the servomotors' longevity and proper functioning.

Product Identification
Details on the delivery package, nameplate, and model number description help users identify the specific product and its components.

Technical Description
The manual provides general technical data, including design, flange, protection class, insulation material class, surface, protective devices, connection methods, and feedback systems.

Installation Guidelines
Mechanical and electrical installation instructions are detailed for various types of servomotors, including mounting flange and shaft requirements, as well as connection methods for motors with preassembled cables.

Setup and Troubleshooting
Guidelines for setting up the servomotors and troubleshooting common issues are provided to assist users in achieving optimal performance.

Technical Data
Definitions of terms and detailed technical specifications are included to provide users with a comprehensive understanding of the servomotors' capabilities and limitations.

Specifications and Installation
The document provides detailed instructions for the installation and operation of Kollmorgen's Cartridge DDR series servomotors. Key specifications include proper grounding of the servo amplifier and motor, with guidelines for shielding and wiring. The separation of power and control cables, connection of encoders, and motor wiring with low capacitance cables are emphasized.

Commissioning Guidelines
Only qualified personnel with extensive knowledge in electrical and drive technology should perform commissioning. Safety precautions include protecting live parts against contact, waiting for capacitors to discharge, and checking motor temperatures to avoid burns. A step-by-step commissioning process is outlined, including checking motor alignment and wiring.

Troubleshooting
Common motor issues such as non-rotation, incorrect phase connections, and encoder errors are listed, along with potential causes and corrective actions. The importance of correct parameter settings in the servo amplifier is highlighted.

Technical Data
Technical specifications include definitions of terms such as stall torque, rated torque, and thermal time constant. Formulas for calculating acceleration time are provided, emphasizing adherence to specified voltage and current limits.

Safety Instructions
Safety is a major focus, with warnings about high voltages, hot surfaces, and the need for proper earthing. The document stresses the importance of reading all documentation and ensuring all personnel are aware of safety notices.

Handling and Maintenance
Guidelines for transport, storage, and maintenance are provided, including temperature and humidity limits. Unauthorized repairs are discouraged, and opening the motor voids the warranty.

Package and Model Information
Details on the delivery package, nameplate information, and model number descriptions are included, explaining the coding for motor type, voltage, and other specifications.

Technical Description

General Technical Data
- Ambient temperature: 5...+40°C for site altitude up to 1000m amsl. Consult applications department for temperatures above 40°C.
- Permissible humidity: 95% relative humidity, no condensation.
- Power derating: 1%/K in range 40°C...50°C up to 1000m amsl, with specific derating percentages for altitudes up to 5000m amsl.

Design
- The motor can be installed in any mounting position.
- Cartridge DDR motors do not have their own flange; they are mounted using a compression coupling and centring ring.

Protection Class
- Shaft pegs version: IP65
- Hollow shaft version: IP64

Insulation Material Class
- Class F according to IEC 60085.

Surface
- Coated with polyester powder in matt black, not resistant to solvents.

Protective Device
- Fitted with an electrically isolated PTC, integrated into the monitoring system of digital servo amplifiers.

Connection Method
- Equipped with connectors for power supply and encoder signals.

Feedback
- High resolution SinCos encoder, single turn, with specific models using EnDat or BiSS.

Mechanical Installation

Important Notes
- Only qualified staff should assemble the motor.
- Ensure motors are de-energized during assembly.
- Protect the motor from unacceptable stresses and ensure proper ventilation.

Mounting Flange and Shaft Requirements
- Specific dimensions and material requirements for different motor types.

Electrical Installation

Important Notes
- Only qualified electrical engineers should wire the motor.
- Ensure motors are de-energized during wiring.
- Follow wiring diagrams and use preassembled cables.

Guide for Electrical Installation
- Check compatibility of servo amplifier and motor.
- Ensure proper earthing and EMC-shielding.

Setup

Important Notes
- Only specialist personnel should commission the drive unit.
- Check assembly, wiring, and connections before commissioning.

Trouble Shooting
- Provides a table of common faults, possible causes, and measures to resolve them.

Technical Data

Definition of Terms
- Standstill torque, rated torque, standstill current, peak current, torque constant, voltage constant, and rotor moment of inertia are defined with their respective implications on motor performance.

Technical Specifications
The document provides technical specifications for the Cartridge DDR series of synchronous servomotors by Kollmorgen. It includes details on the rated mains voltage, DC-Bus link voltage, and the time constant for motor heating under load conditions.

General Information
The manual describes the standard version of Cartridge DDR servomotors and emphasizes the importance of adhering to product documentation, including mounting instructions, installation guides, and technical descriptions. Additional resources are available on the Kollmorgen Developer Network.

Safety Instructions
Key safety measures include risk analysis by the manufacturer, handling by qualified personnel, and strict adherence to technical data and connection conditions. High voltage and hot surface warnings are highlighted, with specific instructions for grounding and handling electrical connections.

Proper Use
The motors are designed for high-dynamic applications such as printing, textile, and packaging machines. They must be operated within specified conditions and are intended to be controlled by digital servo amplifiers. The document outlines prohibited uses, including explosive environments and non-compliance with relevant directives.

Handling and Maintenance
Guidelines for transportation, packaging, storage, maintenance, and repairs are provided. Motors over 20 kg require lifting devices, and specific temperature and humidity conditions must be maintained. Only the manufacturer can perform repairs, and improper handling voids the warranty.

Product Identification
Details on packaging, model codes, and nameplate information are included. The document explains the coding system for model identification, covering aspects like voltage, winding, dimensions, and certifications.

Technical Description
General technical data covers ambient temperature, humidity, performance reduction at high altitudes, and construction form. The motors can be mounted in any position and are designed without their own flange or bearings.

Mechanical Installation
Installation must be performed by experienced personnel, ensuring no mechanical stress is applied. The installation site must be free of conductive and aggressive materials, and proper ventilation must be ensured.

Specifications and Procedures

Connection Guidelines: Ensure proper connection of high-frequency interference derivation, distinct from PE marking (EN 60204 protection measure). Follow installation and operation manuals for servoamplifier connections.
Preconfigured Motor Connections: Use only Kollmorgen's preconfigured and protected conductors for power and return connections. Improper shielding can cause electromagnetic interference and degrade system performance. Maximum conductor length is specified in the servoamplifier product manual.

Electrical Installation Guide

Verify compatibility between servoamplifier and motor, ensuring nominal voltage and current match. Follow wiring diagrams in installation instructions.
Use conductors with sufficient cross-section for high-voltage lines as per EN 60204. Recommended sections are included in technical data.
For long motor cables (>25m), connect a motor coil (3YL or 3YLN) as specified in the servoamplifier and accessory manuals.
Ensure proper grounding of servoamplifier and motor for electromagnetic compatibility and safety.
Separate power and control cables, connect encoder, and ensure proper shielding.

Commissioning Instructions

Only qualified professionals should perform commissioning due to high voltage risks (up to 900V).
Ensure all voltage-carrying connections are protected against contact. Wait for residual charges to dissipate before handling.
Check motor alignment, wiring, and grounding. Ensure rotor moves freely and no friction noises are present.
Perform specific checks for your equipment and follow servoamplifier commissioning instructions.

Troubleshooting

Common issues include motor not turning, excessive vibration, or error warnings. Causes range from incorrect phase connections to mechanical blockages.
Refer to the troubleshooting table for specific error causes and solutions.

Technical Data

Technical data includes parameters like standstill torque, rated speed, and peak current for different motor models (C04/CH04, C05/CH05, etc.).
Data is provided for various environmental conditions and includes tolerances.
Definitions for terms like standstill torque, rated power, and thermal time constant are provided to aid understanding.

Technical Specifications
The document provides detailed technical specifications for Kollmorgen's Cartridge DDR servomotors. It includes electrical data such as standstill torque, standstill current, rated speed, rated torque, rated power, peak current, peak torque, torque constant, voltage constant, winding resistance, and winding inductance. Mechanical data includes rotor moment of inertia, pole number, static friction torque, thermal time constant, and weight.

Electrical Data
The motors operate at a maximum mains voltage of 230/480 VAC. Different configurations are provided for 230V, 400V, and 480V with varying rated speeds, torques, and powers. Peak current and torque values are also specified.

Mechanical Data
The document specifies rotor moment of inertia, pole number, static friction torque, thermal time constant, and weight for different motor models. The reference flange dimensions are also provided.

Connections and Cables
Power connections are 4 + 2-pole, round, with shielded motor cables. Encoder connections are 17-pole, round, with shielded cables.

Dimension Drawings
The document includes dimension drawings for various motor models, providing schematic representations and measurements.

Approvals and Conformance
The motors conform to UL, CE, RoHS, REACH, and EAC standards. Specific conformance details are provided, including the exclusion of sensitive electronic components from high voltage tests.

Service and Support
Kollmorgen offers customer service through regional sales representatives. Contact information for Europe, North America, South America, and Asia is provided, including websites, support links, emails, and phone numbers.

Catalog excerpts

Cartridge DDR Deutsch Synchron Servomotor fur Direktantriebe English Synchronous Servomotors for Direct Drives Italiano Servomotori Sincroni per gli azionamenti diretti Espanol Servomotores Sincronos para las impulsiones directas Product Safety Guide Edition 02/2020 Originalsprache Deutsch European Version Bewahren Sie das Handbuch als Produktbestandteil wahrend der Lebensdauer des Produktes auf. Geben Sie das Handbuch an nachfolgende Benutzer oder Besitzer des Produktes weiter. Conservare il manuale per l’intera durata del prodotto. In caso di cambio di proprieta il manuale deve essere fornito al nuovo uti-lizzatore quale parte integrante del prodotto. Keep the manual as a product component during the life span of the product. Pass the manual to future users / owners of the product. Conserve el manual durante toda la vida util del producto. Entregue el manual a posteriores usuarios o propietarios del producto. KOLLMORGEN File ddc deis.*** Because Motion Matters’”

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Technische Anderungen, die der Verbesserung der Gerate dienen, vorbehalten! Originalbetriebsanleitung, gedruckt in der BRD Alle Rechte vorbehalten. Kein Teil des Werkes darf in irgendeiner Form (Druck, Fotokopie, Mikrofilm oder in einem anderen Verfahren) ohne schriftliche Genehmigung der Firma Kollmorgen Europe GmbH reproduziert oder unter Verwendung elektronischer Systeme verarbeitet, vervielfaltigt oder verbreitet werden. Technical changes to improve the performance of the equipment may be made without prior notice! Translation of the original manual, printed in the Federal Republic of Germany...

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Inhaltsverzeichnis Seite Allgemeines 1.1 Über dieses Handbuch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 1.2 Verwendete Symbole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 1.3 Verwendete Abkürzungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Sicherheit Das sollten Sie beachten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Kollmorgen Page General 10.1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 10.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 10.3 Abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Safety 11.1 You should pay attention to this . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Sommario Pagina Indicazoni generali 19.1 Questo manuale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 19.2 Simboli utilizzati . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 19.3 Abbreviazioni utilizzati . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Sicurezza 20.1 Attenersi a queste indicazioni! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Kollmorgen Página Generalidades 28.1 Sobre este manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 28.2 Símbolos utilizados. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 28.3 Abreviaturas utilizadas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Seguridad 29.1 Siga sus instrucciones!. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Sumario Página Technical Data 37.1 Dictionary for technical data tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 37.2 Technical Data C04/CH04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 37.3 Technical Data C05/CH05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 37.4 Technical Data C06/CH06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76...

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Diese Seite wurde bewusst leer gelassen.

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1.1 Uber dieses Handbuch Dieses Handbuch beschreibt die Synchron-Servomotoren der Serie Cartridge DDR (Standardausfuhrung). Die Motoren werden im Antriebssystem zusammen mit den Kollmorgen Servoverstarkern betrieben. Beachten Sie daherdie gesamte Dokumentation des Systems, bestehend aus: — Montage-/Demontage Faltblatt des Cartridge DDR Motors (im Lieferumfang) — Betriebsanleitung des Servoverstarkers — Installations-/Inbetriebnahmeanweisung einer vorhandenen Erweiterungskarte — Online Hilfe der Inbetriebnahmesoftware des Servoverstarkers — Regionales Zubehorhandbuch — Technische Beschreibung...

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Der Maschinenhersteller muss eine Gefahrenanalyse für die Maschine erstellen und geeignete Maßnahmen treffen, dass unvorhergesehene Bewegungen nicht zu Schäden an Personen oder Sachen führen können. Nur qualifiziertes Fachpersonal darf Arbeiten wie Transport, Montage und Inbetriebnahme ausführen. Qualifiziertes Fachpersonal sind Personen, die mit Transport, Aufstellung, Montage, Inbetriebnahme und Betrieb von Motoren vertraut sind und über die ihrer Tätigkeit entsprechenden Mindestqualifikationen verfügen: Transport: nur durch Personal mit Kenntnissen in der Behandlung elektrostatisch gefährdeter...

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Synchron-Servomotoren der Serie Cartridge DDR sind insbesondere als Antrieb für Walzen in Druckmaschinen, Textilmaschinen, Folienbearbeitungsmaschinen, Verpackungsmaschinen und ähnliche mit hohen Ansprüchen an die Dynamik konzipiert. Sie dürfen die Motoren nur unter Berücksichtigung der in dieser Dokumentation definierten Umgebungsbedingungen betreiben. Die Motoren der Serie Cartridge DDR sind ausschließlich dazu bestimmt, von digitalen Servoverstärkern drehzahl- und/oder drehmomentgeregelt angesteuert zu werden. Die Motoren werden als Bauteile in elektrische Anlagen oder Maschinen eingebaut...

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Cartridge DDR

Cartridge DDR

Catalog excerpts

All Kollmorgen Europe GmbH catalogs and technical brochures