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OMCAT L55 550 600 Specifications

OMCAT L55 550 600 Specifications

OMCAT L55 550 600 Specifications

Product catalog summary
General Description
Optical measuring and form testing systems are designed for determining geometrical parameters of monoliths and fully assembled exhaust catalytic converters. These systems perform non-contact inspections to ensure quality assurance and control during manufacturing. The evaluation is automated using saved nominal contours and tolerances.

Measured Quantities
  • Standard: Contour, circumference, diameter, radius, and gap.
  • Optional: Mat weight, GBD, circularity, cylindricity, straightness, perpendicularity, and height.
Calculations include average, minimum, maximum, and standard deviation for shape deviation, diameter, radius, gap, and GBD.

Measuring Range
Diameter ranges from 45 to 450 mm depending on the model. Maximum measurement object height is 500 mm, and mat weight is up to 3000 g.

Performance
Measuring times are less than 7 seconds at 3 measurement levels with a rotation speed of 360°/s. The system includes Poka Yoke to prevent manipulation and operator errors.

Accuracy
  • Radius: 0.01 mm with a standard deviation of < 0.003 mm.
  • Gap: 0.015 mm with a standard deviation of < 0.003 mm.
  • Mat weight: 0.2 g with a standard deviation of < 0.05 g.
  • GBD: 0.002 g/cm³ with a standard deviation of < 0.0005 g/cm³.

Operation
The system features an integrated touch screen for displaying measurement results and easy operation. It includes robust function buttons for ergonomic operation.

Software and Interfaces
OMCAT Vision software is used, with control via function buttons and a 10" colour TFT graphical touch screen. Interfaces include Ethernet and USB connections.

Housing and Dimensions
The device is a table-top model with a sheet steel casing. Dimensions and weight vary by model.

Code Scanner
Includes a code scanner for reading codes on measurement objects, supporting various 2D and 1D codes.

Label Printer
Optional compact or industrial printers are available for printing labels, supporting various 2D and 1D codes.

Digital Precision Scales
Dimensions are specified, and the system is developed to DIN ISO 9001:2000 standards.

Environment
Operating temperature range is 5–40°C with relative humidity of 5–85%, non-condensing.
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Catalog excerpts

OMCAT L55 550 600 Specifications -1

General Optical measuring and form testing systems for determining geometrical parameters of monoliths and description fully assembled exhaust catalytic converters. The geometrical parameters of the monolith and of the sheet metal sleeve, the gap between the monolith and sleeve and the mat density, GBD (optional), are determined by means of a non-contact inspection for the purposes of quality assurance and control of the manufacturing process. The evaluation is carried out automatically using the saved nominal contour and tolerances. Measured quantity Standard: - Contour and circumference Calculation of average, minimum, maximum and standard deviation per measurement level and across all measurement levels for shape deviation, diameter, radius, gap and GBD. Measuring range Diameter Any convex cross-sections OMCAT L55 OMCAT 550 OMCAT 600 Measurement object height Max. 500 mm Performance Measuring times < 7 seconds at 3 measurement levels with a speed of rotation of 360°/s Poka Yoke Prevention of manipulation and operator errors Accuracy1 Radius 0.01 mm Standard deviation < 0.003 mm Mat weight 0.2 g Standard deviation < 0.05 g Rotation Determination of the position and rotation of the monolith in the sleeve with the "Local evaluation of gap and GBD" option SPC measurement Duration < 7 seconds Sensor calibration Duration < 4 minutes Recommended After 90 days or 90,000 measurements Triangulation sensor Laser class Class II (FDA (CDRH) part 1040.10), class 2 (IEC 60825-1) Positioning systems Maintenance-free stages with stepper motor Rotary stage with a maximum load rating of 200 kg All parameters refer to an ambient temperature of 20°C Technical specifications subject to change without prior notice | ©03/2020 KoCoS Messtechnik AG

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OMCAT L55 550 600 Specifications -2

Operation Integrated touch screen for display of measurement results and for easy operation of the device. Robust function buttons for ergonomically optimised operation of the measurement functions in production. Software OMCAT Visio n Control Function buttons made of aluminium and touch screen Display 10" colour TFT graphical touch screen (1024 x 780 pixels) with backlighting Interfaces OMCAT L55 13 x Ethernet RJ 45 (1x for network connection; 12x for peripherals, OMCAT 550 13 x Ethernet RJ 45 (1x for network connection; 12x for peripherals, 5 x USB (1x freely accessible; 4x locked) Housing...

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OMCAT L55 550 600 Specifications -3

Digital precision scales Dimensions (W x H x D) mm 370 x 133 x 454, weighing platform: 370 x 260 Quality system Developed and manufactured to DIN ISO 9001:2000 Voltage supply Rated voltage: 88...264 V AC, 47...63 Hz Environment Operating temperature range 5...40°C Relative humidity 5.85%, non-condensing Technical specifications subject to change without prior notice | ©03/2020 KoCoS Messtechnik AG www.kocos.com Doc. 7611100 Rev. 1.10

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.