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ULTRA-FRAC® High Performance Trays

ULTRA-FRAC® High Performance Trays

ULTRA-FRAC® High Performance Trays

Product catalog summary
Introduction to ULTRA-FRAC Trays
ULTRA-FRAC trays are designed to enhance the capacity of existing distillation columns without the need for new construction. These trays offer significant improvements in liquid and vapor handling, foam suppression, and overall efficiency, making them superior to traditional trays.

Key Features and Benefits
  • Superior Liquid Handling: ULTRA-FRAC trays provide exceptional capacity advantages, allowing for increased throughput.
  • Superior Vapor Handling: These trays function as deentrainers, enabling higher vapor rates without efficiency loss, potentially doubling the vapor rate at a given liquid rate.
  • Foam Suppression: Laboratory results show that ULTRA-FRAC trays suppress foam at low to medium liquid rates.

Capacity and Efficiency Data
The document provides empirical data on the efficiency of ULTRA-FRAC trays in various applications, such as demethanizers, deethanizers, and depropanizers. The data includes relative volatility, liquid viscosity, and observed efficiencies, demonstrating the trays' effectiveness in increasing capacity and efficiency.

Case Study: Deethanizer Revamp
A case study highlights the successful revamp of an 8/11.5-foot diameter deethanizer using ULTRA-FRAC trays. The upgrade allowed for increased feed rates and reduced butane losses, setting new production records for the NGL plant.

Technical Specifications
  • Tray Type: ULTRA-FRAC
  • Tray Spacing: 24 inches
  • Column Overhead Pressure: Increased from 415 psig to 466 psig post-revamp
  • Tray Efficiency: Maintained high efficiency despite increased capacity
  • Butane Content Reduction: Reduced from 0.4 mol% to 0.02 mol% in the E/P product

Conclusion
ULTRA-FRAC trays offer a cost-effective solution for increasing the capacity of existing distillation columns. Their superior handling capabilities and efficiency improvements make them a valuable upgrade for high-capacity demands in refinery and gas plant operations.
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Catalog excerpts

ULTRA-FRAC® High Performance Trays-1

Refinery Gas PlantsNGL Processing Plants Fractionation Units with High Capacity DemandsGas Plants High Pressure Distillations High and Low Liquid Rate Services >

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ULTRA-FRAC® High Performance Trays-2

efore the introduction of ULTRA-FRAC > WHY ARE ULTRA-FRAC TRAYS BETTER? trays, appreciable capacity increases in lighthydrocarbon services could be achieved > Superior Liquid HandlingThe unique operating principle of ULTRA-FRAC only through new column construction. With trays ULTRA- FRAC trays , existing columns can be provide s phenomenal capacity advantages above allother trays as illustrated in the graph below. retrofitted, resulting in significant capacity increases without the major capital expenditures and space > Superior Vapor Handling ULTRA-FRAC requirements of building new columns.ULTRA-FRAC...

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ULTRA-FRAC® High Performance Trays-4

TOKYO141-8538,JAPAN TEL011- 81-3-5435-8560 & 8580FAX011- 81-3-3491-3523 Koch-Glitsch Japan Corp. 7th Floor,KSS Gotanda Bldg.21-8 Nishi-Gotanda 1- chome Shinagawa-ku, For a complete listing of Koch-Glitsch offices,visit us on the internet:www.koch-glitsch.com For emergencies: 1-888-KOCH-911 Koch-Glitsch Italia S.r.l. BERGAMO,ITALY Via Tonale 50, Casella Postale13 24061 Albano S.Alessandro TEL011-39-035-328611 FAX 011-39-035-328600 P.O.Box 8127WICHITA,KS 67208-0127 4111 E.37th Street North WICHITA,KS 67220TEL(316) 828-5110 FAX (316) 828-5263 > Bulletin KGUF-1 3M09/01B Printed in U.S.A.Ω Copyright...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.