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SUPERFRAC® High Performance Trays

SUPERFRAC® High Performance Trays
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SUPERFRAC® High Performance Trays

Product catalog summary
Introduction to SUPERFRAC® Trays
SUPERFRAC® trays are advanced distillation column components developed over two decades, offering high capacity and efficient vapor/liquid contact. They provide economic benefits for both new constructions and revamp projects.
Limitations of Conventional Trays
Conventional trays often suffer from liquid and vapor maldistribution, reducing efficiency and causing premature flooding. Koch-Glitsch addresses these issues with advanced research and development.
Key Enhancements in SUPERFRAC® Trays
  • Advanced Downcomer Technology: Features designs like truncated and multi-stage downcomers to enhance liquid handling and maximize active area.
  • Active Area Enhancements: Utilizes valve styles and technologies, such as MINIVALVE® decks, to improve vapor-liquid contact and mass transfer efficiency.
  • Inlet Area Enhancements: Improves capacity and bubbling activity, eliminating maldistribution and stagnant zones.
Fouling Services
SUPERFRAC trays include features like large diameter fixed valves and the PURGE™ Downcomer for handling severe fouling applications.
Emergency Delivery
Koch-Glitsch offers quick manufacturing capabilities for emergencies, with hotlines available in the US and Europe.
Design Options and Construction Details
SUPERFRAC trays come in various configurations, including conventional and multi-pass designs, tailored to specific applications. They incorporate proprietary techniques and FLEXILOCK construction for optimized performance.
Overview of Tray Design and Features
SUPERFLUX trays are designed to resist fouling and enhance efficiency, with forward downcomer designs simplifying installation. They are beneficial for processes prone to fouling, like sour water and beer strippers.
PURGETM Downcomers
Recommended for severe applications, PURGETM downcomers resist fouling in services like polymer slurry and acrylonitrile.
Mechanical Features and Technologies
  • OMNI-FIT Technology: Reduces costs and downtime during revamps without welding.
  • FLEXILOCK Tray Construction: Allows rapid installation and reduces hardware requirements.
  • HORIZON Technology: Designed for horizontal installation to prevent common issues.
  • SATURN Technology: Combines innovative tray designs with simple tower attachments to reduce costs.
  • SPEED-WAY Manways: Quick-opening manways for easy access during inspections and maintenance.
Material and Construction Details
Trays are available in materials like carbon steel and stainless steel, designed to pass through vessel manways and conform to AISI specifications.
Feed Devices and CFD Modeling
Selection criteria for feed devices are based on feed type, with CFD modeling used to optimize design and performance.
Applications and Case Studies
SUPERFRAC trays are used in applications like superfractionators, with case studies showing capacity improvements in revamped columns.
Specifications and Upgrades
Upgrades using SUPERFRAC® trays increased column capacity significantly, with efficiencies over 100% post-revamp.
Contact Information
Contact details for Koch-Glitsch offices worldwide are provided.
Trademarks and Patents
Lists registered trademarks and patents related to Koch-Glitsch technologies.
Notes
Illustrations are for demonstration purposes, and actual designs may vary based on process conditions.
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Catalog excerpts

SUPERFRAC® High Performance Trays-2

The patented technologies used in SUPERFRAC > Trays (Figure1) are the culmination of over twenty years of comprehensive tray development work.The unique combination of SUPERFRACpatented technologies and design strategies produces the highcapacity and the maximum vapor/liquid contact efficiency achievable on a cross-flow distillation tray as shown in Figure 2.As a result,the SUPERFRAC tray gives the highest economic benefit to operators of distillation columns seeking solutions forboth new construction and revamp projects.A well-designed conventional tray generally provides the mosteconomically...

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SUPERFRAC® High Performance Trays-3

A thorough understanding of downcomer flooding mechanisms in a wide variety of services is critical to successful application of high performance tray technology.Advanced downcomer technology developed by Koch-Glitsch provides the capability to accurately size and shape the downcomer,which provides the following benefits:Conventional downcomers for standard tray construction and simple installationՕTruncated downcomers to maximize active area for vapor-liquid contact Multi-chordal side downcomer skirts for longer flowpath length and greater efficiency ՕMulti-stage downcomers for additional liquid-handling...

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SUPERFRAC® High Performance Trays-4

For moderate fouling systems,large diameter fixed valves,such asthe VG-10 (Figure 5),or the patented For extreme fouling services,Koch-Glitsch offers PROVALVE > unit (Figure 6) can be used on several SUPERFRAC configurations toreduce the tendency to foul. SUPERFLUX > ή Trays,which can employ many of the capacityand efficiency features of SUPERFRAC trays.SUPERFLUX trays are designed toincrease run time in fouling applications.Koch-Glitsch can address the specific fouling characteristics present in your operation with our proprietary technology offered on SUPERFLUX trays.The PURGE Downcomer (Figure...

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SUPERFRAC® High Performance Trays-9

Fouling resistant with large fixed valves Conventional downcomer design allows simple revamps ΕConventional style downcomers that are either straight or sloped.PURGE downcomers for very severe servicesՕCustom-engineered design for specific applicationFLEXILOCK constructionՕValve options:VG-0,VG-10,PROVALVE valves Proprietary design techniquesՕBolted designElectropolishing PURGE > TM Downcomer design is the ulti-mate solution for sediments Directional valves promote self-cleaningofactive area To ensure the appropriate technologies are applied for each SUPERFLUX > ծ Tray design,the client is contacted...

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SUPERFRAC® High Performance Trays-10

OMNI-FIT technology is a set of mechanical engineeringdesigns used to reduce the cost and downtime of revamps.These technologies include expansion rings, pedestal supports,downcomer adapters,and innovativetray designs that can minimize or eliminate welding onan existing tower.Efficiency and capacity enhancements can be achieved by using OMNI-FIT technology for yournext turnaround project.OMNI-FIT technology can be used to: Increase theoretical stages Change tray spacings > Change the number of passes Modify downcomer sizes or configurations Install multi-pass SUPERFRAC trays Change tray orientation...

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SUPERFRAC® High Performance Trays-11

HORIZON technology is a set of mechanical construction techniques developed specifically for in-shop installation of trays with the vessel in the horizontal position.Using the patented FLEXILOCK tray construction as its primary building block,this special mechanical design prevents the problems that can occur when conventionally designed trays are installed with the vessel in the horizontal position.These problems include inefficient installation sequencing,part deforming/breaking,panel shifting,joint dislodging,extra field inspecting and field readjusting of tray parts.If you plan to shop-install...

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SUPERFRAC® High Performance Trays-13

Obtaining desired tower performancerequires the proper handling of liquid and vapor entering the column.The types of feeds or inlets into a column can generally be classified into three major categories:Liquid only (contains less than 1% of vapor by volume)ՕMixed liquid and vapor,flashing orsuppressed flashVaporThe selection criteria for each category offeed device is unique > Among the factors Koch-Glitsch considers in designing a liquid feed device are:ՕType of tray Expected tray performance ՕFlow rateOperating rangeՕDegree of sub-cooled liquid Requirements for mixing The feed arrangement for...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.