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Metal random packing

Metal random packing
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Metal random packing

Product catalog summary
Introduction to Random Packing
Random packings have been utilized for over 50 years to improve tower capacity and efficiency. Koch-Glitsch provides a variety of random packings made from materials like metal, plastic, and ceramic, tailored for optimal performance across different applications.
Process Advantages
Random packing is favored for its ability to reduce pressure drop, increase capacity, and decrease liquid holdup in columns. Koch-Glitsch engineers offer expertise in selecting appropriate packing and tower internals to meet specific needs.
Quick Sizing and Hydraulic Rating
The brochure includes charts for quick sizing of packed columns and hydraulic rating, offering relative packing efficiencies. The KG-TOWER™ software is available for detailed mass transfer equipment specifications.
Types of Random Packing
  • FLEXIRING™ Packing: Known for mechanical strength and versatility, it is an industry-standard Pall ring equivalent.
  • HY-PAK™ Packing: An enhanced version of FLEXIRING, providing increased capacity and reduced pressure drop.
  • IMTP™ Packing: Combines saddle shape benefits with modern ring packings, offering low pressure drop and high efficiency.
Applications and Materials
Random packings are used in absorbers, strippers, heat transfer, quench columns, and more, available in materials such as carbon steel, stainless steel, nickel alloys, aluminum, copper, titanium, and zirconium.
Emergency Delivery and Support
Koch-Glitsch provides 24/7 emergency support and turnaround services, ensuring immediate shipment of packings to minimize downtime.
Overview
Koch-Glitsch, in partnership with Koch Specialty Plant Services, offers comprehensive turnkey equipment and installation solutions for faster and safer revamps, often leading to shorter turnaround times.
Minimum Wetting Rates
Minimum wetting rates are specified for different materials: Carbon steel or copper requires 0.3 gpm/ft² (0.7 m³/m²h), etched stainless steel requires 0.4 gpm/ft² (1.0 m³/m²h), and stainless steel, tantalum, and other alloys require 1.2 gpm/ft² (3.0 m³/m²h).
Emergency Contact Information
For emergencies, Koch-Glitsch provides hotline numbers for various regions: US and Latin America: 1-888-KOCH-911 (mass transfer), 1-316-207-7935 (mist elimination); Canada: 1-905-852-3381; Europe: +39-06-928-911 (Italy), +44 1782 744561 (UK); Asia: +65 6831-6500 (Singapore).
Corporate Offices
Koch-Glitsch's worldwide headquarters is located in Wichita, KS, USA, with additional offices in Italy and Singapore. A complete list of offices is available on their website.
Trademarks and Patents
Koch-Glitsch holds several trademarks including FLEXIRING, HY-PAK, and IMTP. The IMTP technology is patented in India.
Legal Notice
The bulletin states that while the information is believed to be accurate, it does not imply any warranty or guarantee of performance.
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Catalog excerpts

Metal random packing-2

Random Packing For improved performance in new and existing towers. For over 50 years random packings have been successfully used as an inexpensive but very effective means to increase a tower’s capacity and/or efficiency. The original Raschig rings have been superceded by new generations of improved products. And today, whatever your application, genuine Koch-Glitsch designed random packings are available in the size and materials—metal, plastic, or ceramic—to provide optimum performance. Process Advantages of Random Packing There are numerous process advantages that can be realized by using...

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Metal random packing-3

A Tower Packing for Any Application Koch-Glitsch is unsurpassed in offering the widest range of sizes and styles of traditional and high performance random packings. Koch-Glitsch recognizes that while packings provide many valuable benefits, not all applications are demanding. The various packings in this brochure are of ring or saddle type construction and offer a variety of performance levels from conventional to high performance. Considerations in choosing a specific packing style are: Specific process requirements Direct replacement of an existing packing Familiarity with the packing type...

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Metal random packing-4

FLEXIRING™ Random Packing An economical and versatile industry standard with well-known performance characteristics. Pall ring random packing is still widely used today. It is specified in a number of licensed processes and has been tested by various researchers over the years. FLEXIRING™ packing from Koch-Glitsch is the industry recognized Pall ring packing equivalent. Koch-Glitsch offers a unique high strength FLEXIRING packing, with lower weight and improved mechanical strength, which provides an alternative to the 2-inch FLEXIRING packing. The mechanical strength of the high strength FLEXIRING...

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Metal random packing-5

Liquid Loading Top Curve to Bottom p/Zin wc/ft p, (in wc/ft) Liquid Loading Top Curve to Bottom System Air-Water, Ambient Tower: 30in. Diameter p/Zin wc/ft p, (in wc/ft) Liquid Loading Top Curve to Bottom Liquid Loading Top Curve to Bottom System Air-Water, Ambient Tower: 30in. Diameter p/Zin wc/ft p, (in wc/ft)

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Metal random packing-6

HY-PAK™ Random Packing An improved alternative to FLEXIRING or Pall type ring packing. An improvement to the FLEXIRING packing geometry is in the HY-PAK™ random packing, introduced to the market in the late 1960s. Maintaining a 1:1 aspect ratio, the number of fingers were doubled. The mechanical strength was enhanced through the introduction of circumferential stiffening ribs. The new geometry allowed the rings to be made slightly larger, effectively providing a new packing with increased capacity, reduced pressure drop, and no noticeable reduction in efficiency. HY-PAK packing is widely used...

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Metal random packing-8

IMTP™ Packing Provides low pressure drop and high efficiency. Developed in the late 1970s, IMTP™ random packing combines the advantages of the saddle shape packing with that of modern high performance ring type packings. The inherent shape provides a lower pressure drop at the same vapor and liquid loads compared to previous generation packings. IMTP random packing has been applied in numerous distillation and absorption columns around the world. For demanding applications, combining IMTP random packing with state-of-the-art INTALOX™ Packed Tower Systems column internals is recommended. For more...

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Metal random packing-9

IMTP #15 Liquid Loading Top Curve to Bottom CONDITIONS: Liquid Concentrations: 4% NaOH Conversion to Carbonate: 25% Inlet Gas Concentration: 1% CO2 Temperature: 75 ºF [24 ºC] Gas rate: 900 lb /(ft 2 hr) [1.22 kg/(m 2 s)] System Air-Water, Ambient Tower: 30 in. Diameter Tower Diameter: 30 in [0.76m] Bed Height: 10 ft [3.05m] Liquid Load, gpm/ft 2 p/Z (in wc/ft p/Z (in wc/ft) p, in wc/ft) Liquid Loading Top Curve to Bottom Liquid Loading Top Curve to Bottom System Air-Water, Ambient Tower: 30 in. Diameter System Air-Water, Ambient Tower: 30 in. Diameter

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Metal random packing-10

p/Z (in wc/ft p/Z (in wc/ft) p, in wc/ft) p/Z (in p/Z (in wc/ft) p, in wc/ft) wc/ft Liquid Loading Top Curve to Bottom Liquid Loading Top Curve to Bottom System Air-Water, Ambient Tower: 30 in. Diameter Fs, m/s (kg/m3)1/2 IMTP #70 Liquid Loading Top Curve to Bottom p/Z (in wc/ft p, in wc/ft) p/Z (in wc/ft)

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Metal random packing-11

Reasonable Minimum Wetting Rates Operating limits for a column are set by the wetting rate (lower limit) and flooding (upper limit). With IMTP random packing, distillation towers operate successfully in the range of 20-90% of flood. Estimated minimum wetting rates for aqueous systems are shown below. Lower wetting rates are possible with hydrocarbon systems. Packing efficiency remains relatively constant over 80% of the operating range. Minimum Wetting Rates SURFACE Carbon steel or copper Etched stainless steel Stainless steel, tantalum, other alloys The above values are based on a packing with...

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Metal random packing-12

Koch-Glitsch Corporate Offices Worldwide Headquarters Koch-Glitsch, LP 4111 East 37th Street North Wichita, KS 67220 - United States Europe Koch-Glitsch Italia S.r.l. Viale Giulio Cesare 29 Asia Koch-Glitsch (a division of Koch Asia-Pacific, Inc. - Singapore Sales Office) 260 Orchard Road, #11-01-09 The Heeren Koch-Glitsch (a division of Koch Chemical Technology Group India Pvt. Ltd.) Corporate Park II, 10th Floor Sion-Trombay Road Chembur, Mumbai 400 071 - India For a complete list of our offices and facilities, visit us on the Web at www.koch-glitsch.com. Emergency Numbers United States & Latin...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.