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Milling hard steel (500 HB)

Milling hard steel (500 HB)

Milling hard steel (500 HB)

Product catalog summary
Introduction
VST Verschleißtechnik specializes in machining hard steel with a Brinell hardness of 500, using conventional gantry-type milling machines from KNUTH, specifically the Portamill Duo. The company focuses on producing custom wear plates for the recycling industry.

Company Background
Founded by Josef Schulte, VST Verschleißtechnik has been in the steel machining business for three generations. Since 1985, the company has shifted towards producing wear plates for industries such as scrap metal processing, recycling, and wood processing. The company operates with 30 employees in Warburg, Germany, processing 1000 tons of materials annually.

Machining Challenges and Solutions
VST faces challenges in machining extremely hard materials like Hardox 500 steel. The company uses premium CNC machines for precision but relies on conventional milling machines for specific tasks. The Portamill Duo, a gantry-type milling machine, is highlighted for its power and precision in handling materials with a Brinell hardness of 500.

Portamill Duo Features
The Portamill Duo offers high machining power with X-axis feed rates up to 2.620 mm/min. It features a solid cast-iron frame for stability and two driven cutter heads for horizontal and vertical milling. The machine was customized for VST's needs, allowing cutter heads to rotate at 45-degree angles.

Implementation and Performance
After testing the machine at a reference site, VST was convinced of its capabilities. The Portamill Duo has been in operation since 2016, running in a two-shift operation and meeting all of VST's requirements and expectations.

Conclusion
VST Verschleißtechnik successfully utilizes the Portamill Duo to meet the demands of machining hard steel, ensuring high precision and stability in their products for the recycling industry.
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Catalog excerpts

Milling hard steel (500 HB)-1

Milling hard steel (500 HB) SAFETY SHIELDS FOR THE RECYCLING INDUSTRY Steel with a Brinell hardness of 500 is tough in every aspect, including in regards to its machinability VST Verschleißtechnik conquers this challenge by using conventional gantry-type milling machines from KNUTH. Specialist for custom solutions For three generations Josef Schulte’s family has been in the steel machining business. Since 1985 the business shifted its focus increasingly to the production of custom wear plates for the recycling industry. “Our customers are mainly scrap metal processors, shredders or general recycling operations, and increasingly wood processing operations that want to convert their waste to energy, or also agricultural operations with focus on soil cultivation,” explained Josef Schulte. Today, Josef Schulte runs VST Verschleißtechnik together with his business partner, Johannes Stiens. For more information, please visit www.knuth.de

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Milling hard steel (500 HB)-2

Stability – a fundamental success factor With 30 employees at its headquarters in Warburg, Germany, the company pro- to protect machinery and equipment as long as pos- cesses 1000 tons of materials per year for their customers. Their main customer base is in Germany, only about 20 % of their orders come from neighboring Eu- rough environment during shredding of metals, ropean countries. “We serve a wide variety of customers, from machine man- electronics, wood, tires, or glass,” explained Schul- ufacturers all the way to end users such as stone quarries,” said Schulte. “Our te. In order to offer...

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Milling hard steel (500 HB)-3

Even materials with 500 Brinell hardness are no challenge for the Portamill Duo. This gantry-type milling machine handles any wear bar with superior power and precision. Power meets Precision In 2016, Schulte was looking for a replacement for their old milling machine and turned to KNUTH Machine Tools in Wasbek, Germany. KNUTH project manager, Andreas Hendrich, remembers: “After careful examination of all their criteria, we recommended our Portamill Duo 4012 as an ideal solution to Mr. Schulte.” This gantry-type milling machine provides high machining power and X-axis feed rates up to 2.620 mm/min....

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Milling hard steel (500 HB)-4

Andreas Hendrich (center) of the KNUTH Sales Team arranged a visit at the site of a reference customer to convince Josef Schulte (right) of the power this gantry-type milling machine has to offer. Josef Schulte runs VST Verschleißtechnik together with his business partner, Johannes Stiens. Convincing Milling Performance Schulte was interested, but still had some doubts, if the Portamill Duo could reli- Now the Portamill Duo has been milling extremely ably handle material with a Brinell hardness of 500. “KNUTH was straightforward, hard steel materials for VST since the end of 2016, and took us...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.